Make a screw press. Homemade press for apples and grapes

03.03.2020

After the summer struggle for the harvest comes the autumn struggle with the harvest. A juice press is a device that can greatly simplify this task. It is used both in summer cottages and for industrial purposes. Has several configuration options. You can even create a simple device with your own hands. V different regions Russia is most often used in the collection of apples, grapes, carrots, other vegetables and fruits.

How a juice press works

The device has a mechanical type of control. Consists of:

Baskets for loading vegetables or fruits. Depending on the model, it can be made of metal or wood.
Press. He descends into the basket and squeezes its contents.
The filter through which the squeezed product passes, leaving pulp, seeds, etc. in it. It is made of burlap and wooden gratings.
Pallet where the finished product flows. Produced from different materials right down to the plastic.

If the juice press is manually operated, it takes a lot of effort to extract the juice. Especially when it comes to vegetables, herbaceous plants or hard fruits (). Therefore, it is better not to consider it as a gift for a woman. Only if a small volume is required for use in the kitchen.

How the device works:

Before starting work, the products from which it is planned to make juice are cut into small pieces (or crushed).
They are placed in a basket, distributing evenly over the entire plane (some devices use a special filter bag).
Gradually, a press is lowered onto the basket, which compresses the contents.
The drink is cleaned, passing through the filters and enters the tray.

This principle is called the cold pressing method.

The press does not heat the products, thereby preserving all the useful substances that were laid down by nature.

Advantages and disadvantages

What are the advantages of this type of product processing:

all vitamins and minerals are preserved;
the minimum amount of waste is only 5%;
does not make noise when used;
simple design, easy to repair in case of breakage;
long work without spending resources;
is inexpensive;
can be easily carried from place to place.

Minuses:

if the volume of products is large, then the extraction will take a lot of time and effort;
you have to deal with the preliminary processing of vegetables and fruits (for small models, in addition to cutting, you also need to peel the fruits and remove the bones);
a lot of juice from one serving of the product does not work.

Before choosing, you need to decide on the criteria by which you need to evaluate the device.

Juice Press Control Types

Manual presses require the direct participation of a person in the pressing process. Automatic devices begin to operate after pressing the button. The latter include hydraulic or pneumatic presses. Their purpose is to process a large volume of products, they are most often used on farms where big harvest or in manufacturing plants.

For normal suburban area an automatic juice press is not suitable, since there is no large volume and the cost of the apparatus is above average (about 500,000 rubles).

Types of presses

They differ in the type of mechanism and the nuances of assembling the device. Presses with mechanical control have a small production volume, up to 30 liters per hour. The units are simple, you can make your own. Well suited for use at home and in the country. The main structural element is a steel frame. It holds the device in place during operation.

Manual screw press

This device is the most simple and very convenient. A screw press for squeezing juice is elementary: it is driven by a screw. Under its influence, the piston is lowered. These units are inexpensive. The only negative is that sometimes they require considerable physical strength.

Hand press models are designed for approximately 2.5 liters of vegetables or fruits.

Jack press for juice extraction

They are easier to manage than screw. Fix the device on the floor, set in motion with a jack. Physically, this is much easier than turning a screw. It can be used in the country, right on the street. A jack press costs about 15,000 rubles and can produce up to 3 liters of juice in one full load.

Pneumatic press

Works in automatic mode. Sets in motion through the action of compressed air, which creates a compressor. It is advisable to use it in large farms, farms or in several areas. Able to recycle a large number of vegetables and fruits. Its price is approximately 80-90000.

The pneumatic press produces up to 14 liters of finished juice in 1 cycle.

Hydraulic

Looks like a metal basket with holes. Inside there is a rubber bag into which water is supplied under pressure. The bag is filled and presses on the raw materials that are in the basket. The juice flows out through the holes into the lower reservoir.

There are mechanical, automatic and electrical models. The device is driven by fluid pressure on the piston. And it is created with the help of controls.

There are two types of hydraulic juice presses:

Due to the complex design of the hydraulic press, its price is above average. In the private sector, it is used less frequently than screw.

Belt press for juice extraction

Used in the factory. Fully automatic, performs all functions independently. The automatic machine works from electricity, makes juice of a direct extraction.

Combined

Here, a screw and a jack are tried on together. Initially, the juice is produced using a screw mechanism. After it, the remains are squeezed with a jack. Effective on garden plots small size, convenient and easy to use.

Differences by type of raw material

In most cases, juice presses are universal. You can squeeze any fruits and vegetables in them. Some models involve the creation of oil.

A special press is only suitable for a certain type of raw material. For example, it is used only for citrus fruits or berries. It is not recommended for solid products.

Before loading raw materials into a press of any type, it must be crushed. Otherwise, the device may be damaged. For these purposes, a crusher is used.

How to choose a juice press

For home to small company, a press with a volume of 3-5 liters is enough. There are special small devices with which you can prepare 1-2 glasses of juice. To give, when you want to roll up several cans of juice, use a screw or hydraulic press with a volume of 10-12 liters.

If there is a large garden, wine is produced or a press is used for apples in a large farm, you need to take a volume of up to 30 liters. Control is automatic or semi-automatic. A small industrial production will require the ability to squeeze up to 200 liters of juice per hour. A pneumatic press for squeezing juice or an electric belt press is ideal here.

The harder the raw material, the more powerful the unit will be required. For juice from apples and grapes, you can use screw press but processing will take a long time. A hydraulic apparatus will give more juice than a screw one.

Used to chop fruits and vegetables special devices- shredders. Any press can process whole fruits and vegetables, but the quality will be much worse, so it is not recommended to do this.

Do-it-yourself juice press - video

Apple trees periodically give amateur gardeners such a large-scale harvest that the excess fruit has nowhere to go. In addition to jam and compotes, there is another option for processing fruits - juice. But many do not associate with this type of blanks due to the high labor intensity of the process. Ordinary household juicers simply cannot cope with a large amount of raw materials, and not everyone is ready to buy a professional device for the season. But there is a great option - to quickly and efficiently squeeze juice from apples on a do-it-yourself press.

What materials will be required

To make a standard press yourself does not require special skills and drawings. Anyone can measure, saw off a rail, hammer a nail or screw a nut if desired. It is not necessary to own a welding machine, any design can be reproduced in a wooden version with common garden tools .

To make a home press from tools, you will need a hacksaw for wood and metal (or a grinder), a welding machine, screwdrivers, pliers, a hammer. As for the materials, the following are mainly used:

metal channel;
wooden bars, slats, boards;
self-tapping screws, bolts and nuts;
tank or barrel, stainless steel sheet;
bench screw and nut, valve, threaded rod or jack - depending on the chosen design;
durable fabric with good drainage properties for bags for apples: coarse calico, cotton, jute burlap, linen.

It is better to make wooden elements from oak, birch or beech, since materials from biologically active tree species (spruce, pine) can change the taste of juice. Under no circumstances should drainage grates be made from chipboard: fine dust impregnated with phenol-formaldehyde glue will get into the product.

Types of structures: schemes and drawings

The main thing in the press is a solid foundation and a working mechanism.

The principle of operation of the device:

layer by layer through the drainage gratings the prepared raw material is placed for pressing(chopped apples) in cloth bags;
by means of a mechanism oppression descends from above and squeezes juice.

A good press squeezes out 65-70% of the juice, leaving an almost dry pulp. It is quite possible to make one with your own hands.

The designs of a homemade press differ according to the principle of operation of the main mechanism:

Screw.
Based on the jack: mechanical and hydraulic.
Combined.

In the bulk of structures, the pressure is from above, but v combined version compression goes in two directions: using a screw mechanism on top and a hydraulic jack on the bottom.

Juice press consists of the following parts:

sustainable bed;
square or cylindrical frame, inside which sacks of chopped apples are stacked;
wooden lattices, with which the bags are shifted so that they do not spread;
piston-gne t, directly exerting pressure on the cake;
thrust bearing for a jack;
working mechanism: screw with handle, mechanical or hydraulic jack;
bowl-tray.

The main body can be:

single perforated: juice through the holes will flow down the walls and through the bottom into the pan;

double: a solid casing with a slightly larger diameter is put on a perforated metal cylinder;
in the form of a solid metal body with one drain hole at the bottom;
assembled from wooden slats connected by hoops, − barrel. The walls at the same time perform the functions of a drainage grate.

Corps may not exist at all.- just a pyramid of wooden lattice frames in a tray with a mouth at the bottom, under which a container for juice is substituted.

This design is easy and quick to install. For the bottom plate, you can take a piece of countertop, for example.

Worm mechanism or hydraulic jack: what to choose?

The screw (worm) mechanism in the press is implemented in the form of a large screw (threaded axle) with a nut or a mechanical jack. Last option much easier - you can buy it in a spare parts store or get it out of the trunk of a car, you don’t need to look for anything, adjust, grind and weld.

Structures based on a hydraulic jack are much more productive(force from 1t) than mechanical ones, and require a minimum of labor costs on the part of a person. Bottle hydraulic jacks make it possible to squeeze juice quickly and in large volumes. They fit comfortably into any design.

You can design a press with a removable mechanism, then you don’t have to specially buy a jack, but you can use the attendant in the trunk. After all, the harvest of apples is not good every year.

Making a press with your own hands

The press needs a stable strong support - a bed. The simplest is to assemble it from wooden blocks with screws. For the manufacture of a metal bed, you will need a welding machine and a channel.

The dimensions of the frame depend on the diameter of the working body or the parameters of the drainage gratings. Therefore, if a hull structure is planned, then you need to prepare the container in advance.

The simplest frame press with a worm mechanism

Welded stable construction. A hole for the screw nut is cut in the center of the upper channel (you can use an old bench or order from turners). The nut is welded into the frame.

Then assembled wooden drainage grate, which is two layers of slats stuffed perpendicular to each other. The thickness of the rails is not less than 20 mm. It is also necessary to install a stand from the bars. A retainer for the pressing part of the screw is attached to the top board - any suitable in shape metal detail(can be put on epoxy glue).

The tray is made from stainless steel sheet., in front of the spout-drain is bent. It remains to substitute a pan or other container. The result is a press.

The bed for a hydraulic press is assembled according to the same principle as for a screw press. As a case, it is easiest to take a ready-made metal or wooden barrel. A hole is cut out at the very bottom and equipped with a drain spout.

If wooden barrel not quite tight - even good. The juice will merge in several directions at once, in the end it will still end up in the pan. It is better to put a plastic casing on top of such a design. larger diameter so that there is no splash.

You can make a wooden case yourself:

It will take: several planks of equal size (parquet can be used), two stainless steel strips and self-tapping screws with an anti-corrosion coating.
Boards from above and below are screwed with self-tapping screws to stripes at a distance of approximately 10 mm.
Strips with boards are bent in the form of a circle, the ends of the strips are fastened with bolts.
A plastic bowl of a suitable diameter can be used as a pallet with a drain for juice cut out at the bottom.

Another important element is the jack stop.. It is usually made of wood: you need to knock down the slats and cut out a circle slightly smaller than the diameter of the working body from the resulting canvas. You can use a grinder to cut a support out of a stainless steel sheet.

Drainage pads are made in the same way as in the description for the screw press, but they are given a round shape.

As a result, the design should be something like in the photo.

Raw material preparation

Spin principle apple juice simple - the finer the raw material is chopped, the more product will be the output. It is best to use a special chopper (crusher), since it is theoretically possible to finely chop several buckets of apples by hand, but in fact it is difficult to implement. An electric meat grinder for large volumes is also not an option: it roars, howls, heats up, and as a result, it may burn out. A suitable crusher can also be made independently.

The simplest design of a homemade crusher

From moisture resistant plywood or sheet stainless steel, a deep bunker is mounted slightly on the cone. Two bars are attached to it for stability from below. A wooden roller (preferably made of beech) with self-tapping screws wound in a spiral cuts into the lower part of the container. As a drum, you can use an ordinary kitchen rolling pin. The axis of rotation of the roller goes out, a drill is inserted into it and the process begins.

Some simply crush apples in a bucket with a construction mixer.

The process of squeezing juice from apples at home

After the raw material is prepared, it laid out in cloth bags or wrapped in pieces of fabric according to the principle of an envelope. Next, the bundles are placed in a container, basket, or simply at the bottom of the structure in layers through drainage grates. Fits about 3-4 bags. Oppression descends from above, the juice flows into the pan. When the push-up process is completed, the pulp is taken out, the next batch is loaded.

The remaining cake after quality pressure is usually delivered dry and pressed into "tablets" (photo 16).

The pomace is best disposed of in compost heap. Worms reproduce very well on such material, creating valuable fertilizer for the garden.

The resulting juice can not only be drunk fresh, but also prepared for the winter:

pasteurized rolled juice;
apple wine several types;
apple cider.

Apples are a very valuable product for health. It is extremely imprudent and wasteful to bury and give the neighboring pigs the surplus of the crop. Having built a couple of simple devices, you can quickly and easily process all the fruits. And in winter it will be so nice to get healthy and tasty amber drinks from the cellar or refrigerator!

The entry Ways to make a press for apples with your own hands first appeared About the farm.

Press for pressing grapes - essential tool in the arsenal of any winemaker. True, the prices for this unit in the factory version are very high. Therefore, many owners of vineyards prefer to make this device on their own. Moreover, there is nothing supernatural in this unit. In extreme cases, grapes can be crushed with your feet, and very successfully, as Adriano Celentano demonstrated in the famous film. But it's better to use special means. You can make a grape press with your own hands from the simplest materials at hand.

Press designs

It is unlikely that for the extraction of juice from two or three kilograms of grapes it is worth collecting a press. For this purpose, a meat grinder or blender is quite suitable, with which you can chop the berries and then squeeze the juice through gauze. If we are talking about tens of kilograms, then you definitely can’t do without a press.

For high-quality squeezing of berries for the purpose of making juice or wine, many devices of their own manufacture are used. Drawings of homemade presses for squeezing berries can be found without difficulty. The two most common types of presses are:

lever;
screw.

The former are easier to make. Their disadvantage is that even with the use of a lever, the squeezing force is not enough for high-quality squeezing of berries. And getting something from the second or third spin will be almost impossible.

Lever Type Crusher

Crushing one grape with your hands is easy. It is quite another when there are thousands of these berries. Together they create serious resistance to compression, so the force must be appropriate. The easiest thing to do in this case is to use a lever.

For the manufacture of such primitive crushes, hardwood bars can be used. Of course, it will not be possible to qualitatively squeeze the pulp with such devices. Yes, and labor productivity will leave much to be desired. If you put up with increased losses and have nothing else in stock, then you can build such simple devices. The undoubted advantage of such homemade products is ease of manufacture. In addition, by actually squeezing berries by hand, at the same time you can bring yourself into good physical shape.

Screw wringers

The principle of operation of a screw press is to create a constant pressure, controlled by tightening a screw with a thrust thread. The pressure of such mechanical press much higher than the lever, besides, the constant force of the impact expels the juice from the pulp better.

But greater efforts require greater structural strength, so it is better to make it from metal. The screw press consists of the following parts:

support frame;
screw with handle;
piston;
pallet;
separator basket.

This design allows you to squeeze juice quite efficiently, and not only from grapes, but also from more dense fruits. It can even be used for tough fruits like apples. The frame design is both fully welded and collapsible. Such a press works as follows. Rotating the handle, the screw is turned out to the end. A stainless steel tray is installed on the frame, which acts as a bottom and at the same time collects the juice. A basket with loaded berries is installed under the piston.

To reduce losses from splashes, it is advisable to make a solid fence around the separator from a thin stainless sheet. By turning the screw handle, the piston creates pressure, squeezing out the juice, which flows onto the tray and from there is discharged into another container.

Instead of a screw in such a frame structure, you can use a conventional manual screw or hydraulic jack. It is installed in the gap between the piston and the upper edge of the frame.

Gradually raising the jack and placing thick bars under it, you can achieve the same result as on a screw press.

When using a hydraulic jack, it is important to prevent hydraulic fluid or oil from getting on the berries.

DIY screw press

The most difficult when self-manufacturing screw press to find a pair of screw - running nut. Well, if there is a familiar turner, to whom this pair can be ordered.

For the manufacture of the frame, you will need a metal profile 40x40 or a corner. It can be made both collapsible, fastening the parts with bolts, and all-welded. The frame is a U-shaped profile connected at the bottom with a cruciform base.

A round metal platform is attached to the base, on which the pallet will be installed. A running nut is fixed in the upper part of the frame with bolts or welding. The pallet can be made from a sheet of duralumin or stainless steel by simply bending it around the edges.

The height and width of the frame must be calculated based on the dimensions of the separator basket. Taking into account the diameter of the basket, a wooden piston is also made, which is several fastened wooden bars, sawn around the circumference.

To prevent the screw from splitting the piston, a thick metal plate is installed at the contact point.

wooden basket

The separator basket is a kind of sieve that retains the pulp, but lets the juice through. Traditionally it is made of stainless steel. But you can make it yourself from wooden blocks (it is advisable to use oak or other hardwoods) and metal tape.

At home, the easiest way is to make a non-separable separator. To do this, the bars at regular intervals are attached to the tape using stainless steel screws, leaving a small gap between them. Then this kind of mat is wrapped around the piston to fix desired diameter. After that, twist the last pair of screws. Such a wooden barrel with slots will quite successfully replace stainless steel.

For greater convenience, the separator can be made collapsible. To do this, you can assemble it from two halves by connecting them with pins. Washing this design will be much easier.

Important! When using a wooden separator, be sure to rinse and dry it after wringing it to avoid mold infection!

The presented video lesson of the All-by-myself channel in two parts shows the manufacturing technology of a universal screw press, which was created by the master for his own needs with his own hands. Thanks to this, it turned out to be universal. It can be used for gluing materials, pressing impressions, pressing out both bearings and bushings, some types of bending blanks, pressing fuel briquettes and even squeezing fruit juice for wine.

The press is made of simple materials. They can be purchased in any market. The basis is a profile pipe 50x20 mm. To begin with, the mounting frame is assembled. Magnetic corners are used for alignment and fastening on the welding table. As a welding table - an ordinary sheet of metal.

After aligning the blanks, the master checked the coincidence of the diagonals and the uniformity of the sides of the base, as well as the accuracy of right angles. Semiautomatic welding. Welding mixture - carbon dioxide + argon. The metal is ordinary, so you can cook with electrodes. It will take a little more time to clean and level.

First, I grabbed the workpiece by welding in the corners. Once again I checked the diagonals and angles after the tack. So that the frame does not bend in the process, it was welded evenly from all sides. First, the inner and outer corners. Two internal base elements against which the press piston rests. During the operation of the press, a base plate or bars are placed on them for various needs.

First he grabbed it in several places, then boiled it. It is important that the elements are in the same plane with the frame, so it is better to assemble the base on a flat surface. The base frame is ready. It remains to clean the seams to a flat surface.

To weld the top and align the stem, you will need a center at the bottom. Therefore, one more element needs to be inserted temporarily. Since it is removable, I noticed its position relative to the sides and put marks. After that, he marked the center with a crosshair of diagonals.

I took two connecting nuts (or elongated ones) for the rod guides. Stem and nuts with M20 thread. I prepared four identical blanks for the shoulders of the cross. Marked right on the spot. Now I made them the same and cut them off. For the convenience of further painting, I cleaned all the details before welding. I used a regular belt sander.

Now he grabbed the shoulders of the cross to the central nut. If everything is smooth, you need to do the same with reverse side. I checked that the crosspiece is even. And completely boiled the contour of the contact of the shoulders and nuts.

Fixed the finished cross in place. Prepared 4 racks from the same profile pipe. For the convenience of work, I fixed the square with a clamp so that there was something to support the rack on. Leaning the rack on the square, lightly grabbed it. I grabbed all four racks, one point for each. It's too early to cook them. First you need to align the entire structure and fix the cross at the top. I fasten it with clamps to the racks.

To center the rod, I used a temporary center on an element that I had made in advance. Exposed the element to the previous labels. Now carefully screw the stem.

Aligned the position of the cross to center the stem. Checked the verticality of the racks. Now all the racks can be grabbed in several places. Once again, control the verticality of the racks.

Now all the racks can be finally welded at the bottom. Aligning the crosspiece once again center the stem. We weld the crosspiece to the racks. We will cut off the excess and immediately clean all the welds for beauty ... The stock needs a second guide so that it does not walk at the bottom. We fix it on the braces. Only two shoulders will be enough here.

Continuation of the manufacture of the screw press in the second video

I marked the shoulders right in place by screwing the second nut onto the stem. For welding, we immediately fix the shoulders with clamps and grab them in several places. Then we boil.

Some work on the press requires a pressure plate that moves parallel to the base. Therefore, we will make guides for it in advance. The guides will be from a stud with an M14 thread. Therefore, we will drill two holes for them with a diameter of 14 m in the profile. Drilling is easier with water and drills last longer.

Immediately collect the guides. Align and cook in place. Removable guides. At the bottom they are screwed into an M14 nut, which is welded to the frame. The press screw itself consists of a rod - a stud with a thread of m 20, a handle made of a profile pipe with a section of 20x20 mm and a freely rotating piston.

Let's weld the handle first. It is important to weld it at right angles to the stem. It will be convenient to work. To do this, I fix the handle with magnetic corners to the tails of the guides, while I have not cut them off yet. Now you can cut off unnecessary tails of the guides. I will make a piston from scraps of a channel and a corner.

First, cut out the base circle. Here it is important to take a sufficiently thick metal, as it will transfer the entire load to the pressing part. The master took an 8 mm plate. We give the workpiece the shape of a circle grinder.

The second part of the piston - a bracket, is made of a U-shaped channel 5 mm thick. A guide sleeve must be welded into the upper part so that the piston does not hang out on the rod. A 3/4 inch plumbing fixture was perfect for her.

Using a 4 mm drill with water, we drill as many holes in the bracket as possible along the diameter of the sleeve. Where possible, we cut off the jumpers between the holes with a drill. Next, simply knock out a hole with a punch and remove the burrs with a semicircular file. You don’t need to perfect fit, as the weld will close everything. It is important that the sleeve enters the hole.

We collect the piston for welding. First, the sleeve, then to the circle: a washer, two nuts, another washer and a U-shaped bracket. We screw the rod until it stops and align. To reduce friction on the return stroke, you need to leave a gap between the upper washer and the U-bracket. It is necessary, that is, to lower the sleeve 2 mm below the level of the bracket so that it rests on the washer.

We weld the bushing into the bracket first. Now we weld the bracket to the bottom circle. We check that everything is spinning freely and boil the seams. The bottom washer is a guide and stop for the stem reference point. Therefore, we grab it by welding to the circle. The result is a piston.

The lower part of the stem thread must be cleaned so that it does not flatten during operation and does not interfere with tightening the nuts. Apply lubricant to friction points. The piston is fixed with lock nuts. And it rotates freely regardless of the stem. Bringing beauty...

A do-it-yourself screw-driven press is ready to go. Devices for different types of work on it, see the following videos.

In everyday life, there are often situations when you need to compress objects with great force. That is what they are used for different kind pressed devices. The most popular and reliable is the hydraulic design. Is it possible to make a press with your own hands of any complexity and use it in everyday life? To answer the question, you need to familiarize yourself with the types of equipment and functions in detail, and choose the right model for yourself.

Read in the article:

Purpose and functions of the press in everyday life and industry

The press is the oldest industrial device, which is indispensable in many cases. It is used for pressing a wide range of various kinds products and structures (from jewelry ending with airplanes).

In fact, a press is a device that provides a powerful compaction of various substances, as well as:

produces liquid squeezing;
lifts and moves heavy objects.

To date, 4 main types are produced:

Wedge.
Lever.
Hydraulic.
Screw.

Types of hydraulic presses

Hydraulic models according to the type of construction are divided into: vertical and horizontal.

The vertical ones are:

Pressurization.
Pressing.
Stamping.

To horizontal:

Edit.
Cutting.
Flexion.

Vertical models can be found in construction and engineering. They consist of a high-pressure pump, which is used for labor-intensive pressing. A low-pressure pump is used to work along the bed guides.

Hydraulic Press Applications

The popularity of hydraulics is growing every year in different areas. Such indispensable equipment, industrial presses, excavators and powerful cranes work efficiently, thanks to an unpretentious mechanism. Consider presses that operate on the basis of hydraulics and are used both in everyday life and in industry.

Device for silent blocks

Silent block presses are used to press in and out of automotive bearings. The equipment performs a wide range of maintenance, repair and prevention of cars.

Expert opinion

Tool selection consultant LLC "VseInstrumenty.ru"

Ask a specialist

“If you are planning your own mini car service or just repairing cars yourself, then you can safely purchase a hydraulic press for silent blocks or make it yourself.”

When designing the unit, the following parameters must be taken into account:

Dimensions.
Mass.
Manometer installation.
Calculate the parameters of the bed.
Piston indicators.

There are many parameters for the development of this press. Some may have a 1 ton passenger car, others a multi-ton truck. A simple press with minimal parameters is not suitable for a truck.

Advice! The simplest self-made device is made from a simple hydraulic jack with a conventional hand pump.

Description of the waste paper model

The press for waste paper is simply necessary for the house and a workshop. Over the years, many homes accumulate an amount of unnecessary paper that needs to be disposed of. The device is made of medium power. And it works from the mains, but does not absorb much electricity.

The compact model is able to dispose of a lot of unnecessary waste paper. The equipment is used, like a carton press, to eliminate tin cans and plastic bottles.

At self assembly the following parameters are taken into account:

Piston options.
Bed parameters.
Equipment dimensions.

For pressure, a hydraulic pump (manual or ready-made) is used. For the simplest model, a conventional hydraulic jack is used.

Briquettes for sawdust

Briquettes are common for heating private houses, this is the simplest and most effective method fuel. For these purposes, a sawdust press is made.

The fuel briquette press is a mechanical device that consists of the following elements:

Base.
Table.
Power frame.
Drive (mechanical or manual).

For a manual drive, a jack is often used as an addition, and for a mechanical electric motor. Also, the roller press can be attributed to the family of briquette presses.

Hay processing equipment

The device looks like a wooden box, which is planted on a frame made of reliable timber. Can be used as a frame metal profiles.

The box itself is made without a roof, but with a gate. To make a homemade hay baler, you will need some materials:

Prefinished boards.
corners.
Metal slats for strength.

First, the processed boards are connected metal corners with fixing bolts. Then, for strength, we upholster the box with metal slats. We turn to the door or gate, which is mounted on hinges, like a standard door leaf.

To assemble the hay picker you will need:

The basis for the installation of all nodes.
The main part of the attachment to the forehead.
For a press of a box a running element.
Transport Pickup.
Chamber, cylindrical, with press and gearbox.

Advice! The main attention in the model should be paid to the walk-behind tractor. The more powerful the mechanism, the greater the rotation speed.

How to make a device for the garage yourself

If you want to make a press with your own hands in the garage, then it is best to use a manual drive (hydraulic pump). The model consists of chambers with 2 pistons, which are interconnected by an oil pipeline. The hydraulic press operates according to Pascal's law.

For the garage, models are created based on a pneumatic piston, pneumohydraulic structures.

The device and design of the press. Types of different models and their application in everyday life

The principle of operation, for example, hydraulic equipment resembles a mechanism that, with the help of human efforts, can lift a load whose mass exceeds the ability ordinary person.

On this principle, hydraulic energy operates, based on different mechanisms:

shock absorber.
Drive unit.
Pump.
Brake.

Today there is different types presses powerful, industrial, and manual, intended for house needs.

Press for the production of furniture facades

The press is used for the manufacture of furniture facades based on wood tiles and PVC. And also for do-it-yourself decorative overlays for door panels. A vacuum press will become a reliable assistant in all these works.

Thermal vacuum press includes:

Camera.
Thermal module.
The chamber is made of a rigid, stable material that is not subject to deformation and compression.

From the outside PVC film with sealed edges.

harvesting unit

The baler is an indispensable and robust construction for cases when it is necessary to completely remove hay and straw from the fields.

The unit itself is useful for the agricultural part. There are 2 types of cleaner, they qualify for both large industrial units and small models:

Roll.
Bale.

Industrial special equipment is an independent unit, and small models cling to a walk-behind tractor.

Each of the types has its own characteristics, therefore, before creating a model with your own hands, we recommend that you learn more about each model in more detail, watch the video:

Types of desktop hydraulic presses by functionality

The table press is divided into two main types:

Universal.
Specialized.

Specialized models perform one specific operation, with ready-made equipment for this action.

Universal presses have huge functional differences. Tabletop designs are designed for different operations and equipped with different technologies for each function.

mechanical press

The desktop manual press can work, both in automatic, and in a manual mode. The design gained its popularity due to its small size. The equipment is reliable and has great resources.

Thanks to the press in manual mode, you can process:

foam rubber;
cardboard;
polymers;
rubber;
skin;
various kinds of metals.

Most often, this model can be seen in locksmith production. Thanks to the press, craftsmen significantly save time on the manufacture of bearings and pressing.

Vibropress and its application

This is an indispensable device for the construction of country houses:

Blocks of concrete.
Expanded clay blocks.
Pavement tiles.

If you make a home model of a vibropress with your own hands for the home, then you can stamp blocks in unlimited quantities, providing at least your own construction, and at most your business.

Electro-hydraulic press

Equipment such as an electric hydraulic press is used not only in large industrial enterprises, but also in ordinary workshops.

Precisely at the expense electric drive, you can solve a significant part of the problems:

many types of work with metal products;
work with bearings and shafts (production, pressing);
pressing products from wood shavings.

You can buy a hydraulic press with an electric drive, but not every ordinary man in the street can afford such a luxury. We offer you to watch a video on how you can make the equipment yourself:

Garage hydraulic press device, drawings, assembly

Experienced motorists make this kind of model on their own from improvised raw materials, which will subsequently allow them to perform a number of free car repair and maintenance work.

Note! V independent production hydraulic presses for the garage, in frequent cases, the use of a manual drive is provided.

We need a hydraulic pump.
Choose a model: desktop or floor.
Drawing with dimensions.

Before we make a hydraulic press, we need to develop a drawing with dimensions and a small instruction.

Designing drawings of a hydraulic press with your own hands

Before making an individual model, you need to decide exactly what type of activity the device will be used for and what power it should be.

The next and important stage is the development of a do-it-yourself hydraulic press drawing, consider several models:

Models	Description
Complex hydraulic model	A schematic drawing of a general view requires time and the necessary specialized equipment.
Simple manual	Automobile, simple. It is quite possible to do it yourself by reading the instructions.
Conventional tire changer	Two speed with hand pump. There is a self-return system. Mobile piston.
floor model	There is an overload valve. Floor installation, two speeds, manual drive of the pump.
The model is assembled in simple conditions	When creating a thick-walled pipe is used. For floor construction, you will need channels or corners with thick walls.

Advice! Before developing the drawing, we determine the scheme and installation of the jack.

In most cases, the jack is installed from below at the base. The development of the drawing includes such an important detail as the device of the bed. This is very important point, because all the load goes to it, so you need to take care of the strength even before production.

How to make a DIY hydraulic press for a garage?

A small step-by-step instruction:

For the desktop you need a channel or a metal pipe.
The cutting strips will go for the table guides. The length of the rails and the width of the bed must be the same.
After work, the equipment is assembled and bolted.
Do-it-yourself hydraulic press provides for the manufacture of an adjustable removable stop, which is made in the same way, but in the strips opposite the racks we make holes for fixing.

The installation of spring elements and a jack is the final stage in the installation of a hydraulic press for a garage. There are cases when the jack is not needed, it can be safely removed from the equipment.

1 (thrust beam on top);

2 (fasteners);

3 (jack up to 20 t);

4 (spring mechanism);

5 (movable structure);

6 (stopper);

7 (device for adjustment);

8 (transverse design);

9 (support legs).

Everything is securedThere are two options: with the help, which is more reliable. Has bolt-on mounting

Do-it-yourself hydraulic press from a jack bolted drawingHere it is necessary to accurately calculate the press force

Beam mounting will be needed for greater rigidityYou can come up with a reference element yourself, depending on your imagination. The presence of a crossbar from below is mandatory, for rigidity.

Advice! In the production of a hydraulic press from a jack, first of all, it is necessary to ensure the strength of the frame, it is on it that the load will be placed.

Which jack is suitable for our design

To date, the glass jack is most often used for the production of a hydraulic press. There are inexpensive devices that are able to squeeze out more than twenty tons.

Note! But there is a problem in using such equipment, they are not able to function upside down.

It seems logical to fix the jack on the upper beam, and use the lower one as a support, but in this case the jack will have to be finalized.

Design modification:

Option 1: install the tank and connect it to the hole for filling the jack with a silicone tube.
Option 2: will require a new development of the jack itself.

Clamp system operation

To make a press from a hydraulic jack with your own hands, a rod is formed. Many masters claim that it is not convenient to use. We need a large area for the development of various, large molds and parts of large dimensions.

Ingots can be used as blocks, in which blind holes are made for strengthening with the main design of the press. If there are no financial opportunities, then the nodes can be made independently. In the beam, you need to make a hole where the heel of the jack should enter, with almost no gap. Then we make several holes for the return mechanism.

Then, in the upper part of the assembly, we weld a piece of pipe for planting a jack. We weld the lower part with the help of corners.

The role of the adjustable support beam

For fastening a portable beam, steel massive fingers are suitable. On the vertical part of the frame we make a series of round notches at different heights. The diameter of the notches must match the cross section of all bolts.

Installing the return mechanism

The last detail in the design of a hydraulic press is a return or spring mechanism. Here you can insert conventional springs for doors. The task can become much more difficult when using the headstock, since its own weight may not allow the spring mechanism to compress.

Advice! One option is to increase the number of springs to 6 or use more powerful parts.

What you need to know when creating a structure from hydraulics

To create the necessary pressure, either a built-in or removable hydraulic apparatus is used. It all depends on the equipment used for a homemade press.
Before starting your small production, you need to know exactly what the model will be used for.
Depending on the effort, you need to choose the degree of reliability of the jack.
Before work, you need to make a small plan and create a drawing for your future design.

Video review: do-it-yourself hydraulic press

At the end

A do-it-yourself hydraulic press has a number of undeniable advantages:

A simple and inexpensive design will delight you for a long time.
In the model, there are no various safety devices for reloading, which simplifies the model.
The operation of the device is not affected by the position of the work table.
You can safely change the parameters of the height and length of the stroke.

Today it is impossible to imagine a garage or car service without hydraulic equipment. Having completed the press with your own hands, you will receive exactly the device that will serve you for a long time. In conclusion, we would like to offer you a video to clearly see the intricacies of the home production of a hydraulic press.