Plasma cutting machine for large diameter pipes. Plasma pipe cutting. Technology and equipment examples. Plasma cutting equipment

What processes are alternatives?

Plasma cutting competes with all profiling technologies in the processing of sheet and plate metal materials. This is due to the wide range of applications in terms of thickness and flexibility. It will most often compete with flame cutting and laser cutting technologies, but has some significant advantages over both.

Plasma cutting and flame cutting

Plasma cutting imparts less heat to the profile, resulting in a significantly reduced heat-affected area on the cut edges.

Plasma cutting and laser cutting

• Plasma cutting cannot cut as thick material as flame cutting.
• Plasma cutting has a cleaner cutting edge.
• Both can have comparable zones exposed to heat.

The level of energy used in plasma cutting is significantly lower than flame cutting due to its cutting speed and therefore the area exposed to heat is smaller with plasma cutting. This is especially true for very thin sheet materials. Plasma cutting can be used for plate, sheet and lattice or mesh materials, however, sandwich-shaped materials such as honeycomb, which have voids throughout their thickness, cannot be cut. This is due to the destruction of the plasma beam when the layers are cut and the voids are exposed to the cutting head.

Plasma cutting is applicable to a wide range of metal cutting situations, from flat plate materials to 3D sections. Plasma cutting profiles in most cases are in themselves a margin for further processing. Purchasing plasma cutting profiles can provide an improvement by reducing heat-affected areas and distortion on profiles that currently burn out. Reduction of costs and difficulties associated with further processing, such as processing the hard edge of the flame cutting profile and combating distortion and stress due to heat input during the cutting process.

You can start your search today - do you need plasma cutting, sheet rolling and welding from one supplier? No problem - just head to the supplier's supplier search engine and you'll find suppliers offering the exact combination of required processes.

You'll be amazed at how you can start improving and simplifying your supply chain by using our supplier finder to find suppliers with capabilities that match your specific needs. With a plasma cutting system, the workpiece can be cut using a plasma arc. The plasma jet is compressed in a copper nozzle.

Pipe Plasma Cutting Application

This compression of energy is so great that the workpiece melts very quickly. The material to be processed and its thickness determine the energy input. In the high-end area, a material thickness of around 64mm can be easily achieved with our plasma cutting system.

Basic Plasma Cutting Equipment

At the request of the customer, we are happy to produce individual plasma cutting, but we also used equipment in the range. Plasma cutting portal cutting system driven from both sides by linear motors on racks.

Operation of the plasma cutting system

The new pipe cutters almost completely eliminate waste or chips, meaning that less manual shredding is required to prepare pipes before welding. Plasma pipe cutting machines can make straight, 90-degree, facing, serrated, and branch cuts, as well as several other types of cuts, some of which were not possible with previous equipment.

The pneumatic pipe control system allows operators to securely assemble and disassemble pipes of various diameters and lengths to ensure maximum productivity. In the 1960s, the company developed equipment that allowed farmers in the wealthy and growing regions of southern California to remove sand, silt, gravel, algae, and other contaminants from plumbing. The production of these systems begins with the production of steel or stainless steel containers with a diameter of three to four feet, with holes for connecting pipes that will move water through the filter block.

A good amount of perforated tubes must be cut before they can be soldered and painted. The company recently determined that its plasma cutting system was not delivering the required productivity or quality. This had two major drawbacks. First, there was no easy way assemble and disassemble tubes in and out of the machine, which caused a production bottleneck. Second, he left good amount burrs that had to be ground manually before starting welding processes.

In addition, the machine experienced more and more mechanical and electrical problems, which caused high costs for Maintenance and downtime. The machines offered several advantages over previous equipment. In addition, an efficient exhaust system captures smoke at the cutoff point, so the workshop is not polluted - complying with California County Air Quality Management regulations. Some cuts, such as cuts in pipes that would have taken four hours with the old system, are now completed in as little as five minutes.