Equipment for the production of rubber buckets. Buy plastic buckets from the manufacturer, Production of food plastic buckets with a lid, buy a bucket

23.09.2019

Choose between Sole Proprietorship or LLC. For individual entrepreneurs, you need fewer documents, time and money, besides, it is simplified as much as possible. financial statements . But LLC gives you the opportunity to name the company (and this is very important if you want to expand your business) and, of course, raises the status in the eyes of partners.

Requirements for the premises

The plant where , must meet the following requirements:

Room area - from 30 square meters. Separately, a workshop is equipped, separately - a warehouse for storing raw materials and finished products;
Ceiling height - 2.5 m and above;
Electrical network 380 V;
Availability of sewerage, ventilation, fire safety system.

Rent 30-40 square meters production premises cost about $200-300 per month, and its repair and preparation for work - another $ 1000-1500.

Production technology of plastic buckets

On the initial stage the raw material is in the form of granules. They are poured into an injection molding machine, where, at high temperature and under pressure, the granules melt, turning into a single mass. At this stage, dye can be added to the plastic to obtain a product of a certain color.

After that, the plastic mass is extruded into metal molds. There, when it cools, it hardens and takes on a given shape. It remains to supply the container with a plastic or wooden handle. Most of the production lines immediately produce buckets with a lid and a given pattern.(offset printing). This gives you the opportunity to offer the customer products with printed drawings and inscriptions according to his needs.

Equipment for the production of plastic buckets

The complete production line includes:

Injection molding machine. New equipment will cost 18-20 thousand dollars, used equipment - from 8 thousand dollars;
Press forms for the bucket itself, handles, lids. The larger the volume of the container, the more expensive the forms for it. For casting a bucket with a volume of 10 liters, the cost of molds is 4-5 thousand dollars, for 30 liters - 8-10 thousand dollars. A mold for casting a handle costs about 800-1000 dollars, for a lid - 1200-1500 dollars ;
Bending machine for the manufacture of metal handles - 100-150 dollars;
vacuum loader raw materials. It feeds the plastic mass into the injection molding machine. The cost of the loader varies between $150-600;
Refrigeration unit. By itself, it costs from 800 to 3000 thousand dollars. Often it is included in an injection molding machine;
Crusher for recycling - $ 1800-2300;
Offset printing machine- 4-5 thousand dollars.

On average, in one hour the production line produces about 300-400 buckets with lids. The entire complex consumes approximately 48 kWh.

The most common equipment is Chinese. And even domestic companies prefer to sell imported machines.

Companies to look out for:

Hyging;
Smanl;
China IS-MAC Machinery Co. Ltd;
"Universal" (importer);
Delta (importer).

Raw materials for the production of plastic buckets

For manufacturing, polypropylene, nylon. Miscellaneous materials designed for packaging for various purposes. For example, for chemicals and household items, products made from nylon and polyethylene are suitable for food products- made of polypropylene.

This makes it possible to produce products that are resistant to various deformations and temperatures. Stabilizing additives can make plastic containers frost-resistant.

The cheapest material- this is low pressure - $ 0.5 per kilogram. The cost of polypropylene is in the region of $0.5-1.2 per kg. The raw material that you will buy is primary, but with the help of a crusher, secondary material can also be used. These are leftovers or rejects.

Costs and profits

Registration of the enterprise, rent and repair of the factory premises will require investments in the amount of 2 thousand dollars. The purchase of equipment and raw materials will take 40-45 thousand dollars. It is necessary to hire two workers, an accountant, a cleaner and a manager. In total, the salary fund will be about $ 3,000. The total amount of investments in starting a business will reach 44-50 thousand dollars, and monthly expenses - 5000-5500 $.

You can offer your product to wholesale companies that will sell it at retail. Can be sold to businesses Food Industry, fertilizer manufacturers, etc. Business payback period - 2-3 years.

Not everyone can do it because of the large financial investments. But if you manage to draw up a competent and far-sighted business plan, then even borrowed funds will pay off pretty quickly.

Attachments: from 3,600,000 rubles

Payback: from 12 months

Lightness, convenience, preservation of the original appearance and declared qualities for a long time are the main characteristics of plastic buckets, for which consumers appreciate them so much. Therefore, the business associated with their production may well become successful and profitable.

business concept

Scope of application plastic buckets very wide. Good tightness makes them suitable for storing not only loose, but also liquid products, building materials, household chemicals etc. The standard volume of buckets is from 0.4 to 32 liters, and the shape is round, square, oval, rectangular.

The business idea is to open an enterprise for the production of buckets from various materials based on plastic, different volume and purpose.

The main buyers of finished products will be industrial enterprises, food production enterprises, agricultural and construction industries, as well as individuals.

The manufacturing technology of traditional plastic containers consists of several successive stages. First, the granulated raw material is poured into the bunker, where, under the influence of high temperatures, it melts to a liquid state. Dyes (colors) are added to the substance, depending on the shade that you want to get.

Next, the molten plastic is poured into molds. It is there that standardized parameters are set for the future bucket. The container receives a specific shape in another mold. Such universal installations are divided into several types. The most common option is the cold-channel form. It costs less than other options (hot runner or combined) and is easy to use.

The molten substance enters this mold from the sprue hole. The pressure-formed bucket goes through a cooling stage and is redirected by a conveyor to the next position for attaching handles, which are plastic or metal depending on functional purpose containers. For the production of handles from plastic, the stamping method is used, from metal - bending the material on machines. If provided by the design, the bucket is equipped with a lid, decorated with a pattern.

What is required for implementation?

Any business begins with the preparation of an activity plan, which reflects all the main aspects of the functioning of the future enterprise - from the moment the company is registered to the size of net profit and payback periods.

From the equipment for equipping the line you will need:

hopper for melting granular raw materials (thermoplastic machine);
molds that are selected depending on the characteristics of the finished bucket;
special feedstock loaders;
refrigeration unit;
machine for bending metal handles;
machine for drawing patterns on finished products.

As for raw materials, polyethylene, polypropylene or nylon are used in such production. The choice of substance depends on the type of content that the bucket is intended to store. For example, for chemicals, it is better to choose polyethylene or nylon. The same applies to household products. But for food suitable option polypropylene will become safer.

The cheapest cost is low-pressure polyethylene - from 32 rubles / kg, more expensive - polypropylene - from 35 to 80 rubles / kg.

In this case, the cost of primary raw materials that you will purchase from suppliers is indicated. But you can also buy a special crusher for recycling secondary raw materials.

When registering, you have to choose the status - IP or LLC. Get a certificate individual entrepreneur you can for more a short time And yes, it will cost less. However, if you register in the form of an LLC, it will be possible to come up with a name for the enterprise, work on a cashless payment system, which will significantly increase the status of the company in the eyes of potential buyers. Questions about the opening will also have to be coordinated with other authorities - the administration, SES, Pozhnadzor.

You can place the production workshop in any room. The main requirement is the integrity of the structure, the absence of leaks, working communication and heating systems. There are no other requirements for the workshop. But, if the process of foaming plastic will be carried out on the basis of explosives(for example, pentane), then production will require compliance with fire safety regulations.

Suitable area - from 40 to 150 m². Separately, you will have to equip the warehouse. Despite the light weight of finished products, they take up a lot of space. You will also need a warehouse to store raw materials. To maintain the quality of granular polymers, the room where they will be stored must be heated.

3 to 5 people should work per shift. Therefore, to work on a shift schedule, you will have to hire two teams, with a total number of 6 to 10 people. The company also needs a technologist, foreman, marketer, accountant.

It will not take long to look for buyers for plastic buckets. Especially if you qualitatively approach the organization and implementation of an advertising campaign. Advertise your products online. Your own website is the most effective source of attracting customers.

You can launch a line of buckets with a special pattern, a kind of company logo, demonstrate products at thematic exhibitions or auctions. The more potential customers you manage to cover with advertising, the higher the turnover of the enterprise will be as a result.

Step by step start instructions

registration .
room .
Equipment and materials. Equipment costs will amount to about 2,708,000 rubles. Of these (the approximate cost is indicated in rubles): thermoplastic - 1,000,000; molds for casting buckets of different sizes - 1,100,000; mold for the manufacture of plastic handles - 50,000; form for the manufacture of caps - 70,000; loader of granules in the bunker - 30,000; refrigeration system - 200,000; bending equipment - 8,000; offset printing machine - 250,000. About 500,000 rubles will have to be spent on the purchase of raw materials based on three months. To equip premises for administrative staff, to purchase furniture and office equipment, about 300,000 rubles more will be required.
Staff.
Advertising.

Financial calculations

Start-up capital

Monthly expenses

How much can you earn?

The cost of one bucket is from 10 rubles and more, depending on the dimensions of the container and the material from which the product is made. If the equipment will work on full power, then in 2-3 months the company will reach a net profit of 250,000 - 300,000 rubles.

Payback periods

The company will reach self-sufficiency in 2-3 months, and it will be possible to return the invested investments in 12-18 months. At the same time, the profitability of production will be at least 35%.

Conclusion

Activities related to the production of plastic buckets will require considerable investment. But if you are looking for a niche business that is not yet fully mastered by competitors and involves the large-scale production of products that are in demand among buyers, pay attention to this type.

We do more than just a bucket.

The production of plastic buckets as packaging containers is the core of our production program. Today we produce more than 300 types of different containers for more than 6000 customers engaged in product packaging. Packing container Jokey modern in design and easy to use.

Our production of plastic buckets is able to satisfy the needs of absolutely any client, as our buckets are produced in various forms: standard round, comfortable oval, practical rectangular and delightful square in any desired color. The container is suitable for stacking, has a protection against unintentional opening of the lids, has a high density, is suitable for packaging hazardous products, can be equipped with a watering can or a recess for connecting a pump. Thanks to a special security lock, buckets jockey always demonstrate to the end user that the container is intact, and the packaged product has retained all its properties.

Another key point is the possibility of applying decor over the entire surface of the bucket. Our offset presses are capable of printing up to eight colors per bucket. The IML technology allows you to mount an IML label in a bucket or lid in one operation right during the casting process. Therefore, the most complex projects are carried out by us perfectly, and the picture is of photographic quality. At the request of the customer, we also work with classic screen printing. As you can see for yourself, we think over each bucket so that it becomes an attractive package for your end customer.

Jokey is your reliable packaging partner.

If you plan to create an individual package, then by choosing Jokey, you will make right choice! Our experience, professionalism, technical know-how and production capacity are the key to the success of your new product!

Everything is possible.

Whether your product requires a custom packaging configuration or design enhances your brand, Jokey is pleased to offer you new developments in packaging: in form, function, closure technology, material quality and decoration possibilities.

Own tool shop and the latest technology production of plastic buckets and packaging.
We have all the conditions for creating individual packaging projects. New types of packaging are developed by designers, engineers and customer service specialists. Based on your terms of reference, we will provide you with a detailed concept of the design, develop a sketch in 3-D and bring the layout to the stage of mold production and launch at the highest level.

V modern world There are a lot of people who want to start their own business. However, there are a lot of ideas that are associated with this activity. And this review will highlight one of the entrepreneurial ideas that can bring quite a lot of profit with a competent approach to the organization. We are talking about the production of plastic buckets. But more about everything below.

Production of plastic containers

Currently, plastic buckets are used in almost all areas of human activity. Due to the fact that they are light and airtight, they can be used as a place for storage, as well as for transporting a variety of products, both food and industrial. Also, plastic buckets are durable, highly resistant to impacts, etc.

Generally speaking, plastic containers are considered environmentally friendly. It is unable to have any negative effect on either the taste buds or the smell of the products stored in it. To date, those buckets with a volume of up to 30 liters are especially popular. The shape of such containers is usually round with smooth lines.

However, there are also rectangular models. In order to start your activity, you need to register it. The most optimal form is an LLC, since you will have to cooperate more with legal entities- with a variety of shops.

Feedstock for production

In order to establish the production of plastic buckets, the material that is best suited for the purpose of use is selected as the raw material. Quite often, materials such as nylon, food-grade polyethylene and polypropylene are used in production.

Raw materials of this kind are combined with each other due to the presence of a high level of resistance to various deformations. This manifests itself even if critical temperature changes are observed, as well as low thermal conductivity.

Entrepreneurial activity, which results in the production of plastic buckets and their subsequent sale, is not very labor intensive technological process. But this is worth talking about in more detail.

What do you need to know about the process?

At the initial stage, raw materials, which have the form of granules, will need to be poured into a special container. Subsequently, when exposed to high temperatures, it melts. The dye necessary for production is added to the same container.

The bucket machine then begins to shape the bucket itself. This is done through high pressure casting. Due to the use of molds, the physical parameters that the models will have are achieved: thickness, height, diameter. The form can be divided into several categories.

Cold channel.
Hot runner.
Combining.

However, the first variety of forms enjoys a special advantage. Its popularity is primarily due to the low cost that will characterize the production of plastic buckets.

Creation of the final product form

The molten mass is transferred to a special mold through the hole. Subsequently, a certain shape of the bucket will be formed. All this happens under quite a lot of pressure. When cooled, the bucket already takes its final form.

Then the manufacturer only needs to attach the handles, which can be made of both plastic and metal. Everything will depend on the specific type of bucket and on the purpose for which it is planned to be used. You can also create a cover on which something will be depicted.

The financial side of entrepreneurial activity

In order to start production, the entrepreneur will need to face the costs of the following items:

Injection molding machine. This equipment for the production of plastic buckets costs about 150 thousand rubles. However, this cost applies only to used devices. For new ones, you will need to pay from one million rubles.
Press forms. To buy equipment of this type, you will need to spend about 400 thousand rubles. However, much in this matter depends on the capacity that will be characteristic of the produced bucket.
It is necessary to purchase a special template according to which the pen will be produced. The cost of such an element starts from 40 thousand rubles. If you plan to launch the production of plastic food buckets with lids, then you will need to purchase another corresponding template, the cost of which will reach 100 thousand rubles.
You will need to purchase a vacuum loader. The price of equipment of this type will vary from 8 to 40 thousand rubles.
You need to purchase a refrigeration unit. The cost of such equipment reaches 250 thousand rubles.
It is required to purchase a manual type bending machine. The cost of equipment of this type starts from 750 thousand rubles.
To organize your own business for the production of buckets, you will also need to purchase printing press, the cost of which reaches about three hundred thousand rubles.
It will be necessary to purchase polyethylene. The wholesale cost of this material varies from 30 to 75 rubles per kilogram.

What other expenses are worth waiting for?

In order to start producing plastic boxes for storing any products, as well as a variety of buckets, you will need to rent a room. Its area should reach at least 20 square meters.

You will have to pay for electricity accordingly. Its consumption in this case will reach 50 kW / h. Do not forget about the need to hire service personnel. At the initial stage, two people are enough, who will work in shifts.

Thus, the amount of initial capital will vary, starting from 6 million rubles. Entrepreneurial activity will pay off in about three years of vigorous activity.

Will there be any difficulties in the sale of products?

Finding points for sale will not bring any special work. Enough a large number of customers will work in the fishing industry. Plastic containers for food today are quite popular.

People store liquid products in it, such as honey and various sauces. Also in such products can be a variety of paints and varnishes and fertilizers. In general, a fairly large number of examples can be given, since a bucket can be used for almost any purpose.

Conclusion

In this review, we have given an example of entrepreneurial activity that does not require huge investments. However, for a novice entrepreneur, it is one of the best options. Therefore, if you are on fire with the idea of \u200b\u200bopening your own business, then you can safely start producing buckets.

In addition, you can organize such activities on your own suburban area. Especially if there is a room suitable for production purposes. And it should be understood that without the desire to organize the activity that will begin to bring big income, will not work. Good luck with your business!

Plastic buckets are a household item that is necessary both in a city apartment and in country house and at the cottage. The areas of application of plastic buckets are very different. They are used both as a container for water, and for storing bulk materials and in cleaning rooms, and in repair and construction work. They are widely used as packaging containers in the fish and food processing industries. Therefore, the production of plastic buckets is relevant because of the demand for this type of product.

Brief business analysis:
Business setup costs: 4-5 million rubles
Relevant for cities with a population: no limits
Situation in the industry:average competition
The complexity of organizing a business: 3/5
Payback: 3-4 years

Business organization

An important point in the organization of any type of entrepreneurial activity is the implementation of a business project, with a thorough study of each stage:

official business registration, choice of taxation;
market research. This stage needs to be worked out even before the registration of the activity. In metropolitan areas, sales are difficult due to great competition, so it is important to research and select the optimal product range. In small towns, several varieties of plastic buckets can be produced and this will be in demand.
Production facilities: premises for the production workshop and warehouse and related equipment. Specialists and workers are also needed to conduct a normal technological process: a driver for a car, a sales manager, an accountant, a marketer, a technologist, operators for a production line, and a manager.

Continuous improvement of the technological process, expansion of the range can not only make the business successful, but will make it possible to put it on more high level. But this is possible with a modern production line. You can buy both imported and domestic production lines, but equipment manufactured in China is cheaper and of no less quality.

Business registration

To organize a small production of plastic buckets, it is enough to issue an IP. This requires the following documents:

the passport;
application for registration with the tax authority (code 22 29);
payment of state duty;
copy of TIN certificate.

You will also need permission to manufacture buckets from the sanitary, fire and environmental services. It is recommended to obtain certification in accordance with GOST R ISO 9001 “Quality management systems. Requirements". Raw materials must be safe and acceptable for the manufacture of plastic buckets.

Production room

There are certain requirements for a production facility:

Area - at least 30 square meters. meters. This area is divided into a production workshop and warehouses for storing raw materials and finished products. The height of the premises is not less than 2.5 meters. The mains voltage is 380 V. For the full implementation of the technological process, communications must be connected: sewerage, water supply, electricity, heat supply, ventilation and fire safety systems.

If the premises are rented, then it is necessary to conclude a lease agreement for the premises. If necessary, before installing the equipment, it is necessary to carry out repair work.

Supply of raw materials

Raw materials for the production of plastic buckets are selected according to the purpose of the product. For example, for chemical industry and in everyday life, products made from polyethylene and nylon are used. For buckets that will be used in the food industry - made of polypropylene.

The choice of optimal raw materials allows us to produce products that are resistant to various deformations and temperatures. Stabilizers added to the technological composition make the finished product resistant to low temperatures. Raw Materials can be combined with each other, getting a plastic that is more resistant to various deformations and tears.

The most demanded is the cheapest material - low-pressure polyethylene. Better and more expensive - polypropylene.

injection molding machine.
Molds for buckets, handles, lids. The larger the bucket, the more expensive the molds for it.
Bending machine for the manufacture of metal handles.
Vacuum raw material feeder feeding granular plastic to injection molding machine.
Refrigeration unit. It can be included in the injection molding machine.
Crusher for recycling.
Offset printing machine.

In one hour, the production line produces about 300-400 buckets with lids.

Technological process

Bucket production technology goes through several stages:

granulated plastic is poured into an injection molding machine. In it, at high temperature, it melts into a homogeneous mass. At this stage, the plastic is dyed by introducing dyes into it.
The resulting mass exits the injection molding machine under pressure into metal molds. When cooled, it becomes solid and acquires the shape necessary for the project. On the same production line, lids and handles for buckets are made.
Offset printing is applied to the buckets according to the chosen design on an offset machine.

The most popular plastic buckets on the market are the following sizes:

1.2 liters is considered the main one. Such buckets are required for food industry enterprises;
1 liter buckets are used at construction industry enterprises producing putties, building mixtures, varnishes and paints;
Buckets with a capacity of 3 liters and 5 liters are widely used. They account for more than 70% of the total market for these products.

Buckets of 2-2.5 liters are less in demand. More often requests are made for the manufacture of buckets of 7-8 liters, less - for 10 and 20 liters.

Marketing and distribution channels

Business costs and payback

Main financial investments for the establishment of the production of plastic buckets fall on equipment and the purchase of raw materials:

the cost of an injection molding machine is more than 1 million rubles;
purchase of a mold - 350,000 -500,000 rubles;
the cost of templates for handles and covers - up to 200,000 rubles;
the price of a loader of raw materials - up to 50,000 rubles;
freezers, cost - 150,000-300,000 rubles;
bending machines, the cost is more than 600,000 rubles;
offset printing press - up to 300,000 rubles.

The purchase of polyethylene will also become the main item of expenditure. Its cost is from 25 to 75 rubles per kilogram.

The total starting capital will be about 4-5 million rubles. To the monthly expenses will be added the payment for the rent of the premises, utility bills, wages of employees. To service the technological process for the production of plastic buckets, 3-4 operators working in shifts, an accountant, a sales manager, who is also a marketer, workers in the warehouses of raw materials and finished products, and a vehicle driver will be required. In total, the cost of servicing production will be about 550,000 rubles.

Net profit from the business will begin to come from 10-12 months from the start of the project. Its value usually does not exceed 50,000-60,000 rubles per month. The payback of the enterprise occurs within 3-4 years, if the production does not stagnate.

Correct pricing affects business performance. The price of a product affects its sales and the profitability of production. When pricing products, consider the following:

the level of competition in the regional market;
production costs;
company image.

Conclusion

The main indicator of business performance is the ratio of expected income to investments in the business. As can be seen from the exemplary project presented in the article, the plastic bucket manufacturing business cannot be called a quick payback business.

But if it is properly organized and all the features of the market for this product are taken into account in the production process, then the stability of income from it can be predicted for 3-4 years. After another 2-3 years, you can begin to expand production by increasing the range of plastic products, adding to the manufacture of buckets the manufacture of other plastic products.

Production technology of plastic buckets on video