Machine for the production of plastic buckets. Plastics factories and manufacturers of plastic products

23.09.2019

V modern world There are a lot of people who want to start their own business. However, there are a lot of ideas that are associated with this activity. And this review will highlight one of the entrepreneurial ideas that can bring quite a lot of profit with a competent approach to the organization. Let's talk about production. plastic buckets. But more about everything below.

Production of plastic containers

Currently, plastic buckets are used in almost all areas of human activity. Due to the fact that they are light and airtight, they can be used as a place for storage, as well as for transporting a variety of products, both food and industrial. Also, plastic buckets are durable, highly resistant to impacts, etc.

Generally speaking, plastic containers are considered environmentally friendly. It is unable to have any negative effect on either the taste buds or the smell of the products stored in it. To date, those buckets with a volume of up to 30 liters are especially popular. The shape of such containers is usually round with smooth lines.

However, there are also rectangular models. In order to start your activity, you need to register it. The most optimal form is an LLC, since you will have to cooperate more with legal entities- with a variety of shops.

Feedstock for production

In order to establish the production of plastic buckets, the material that is best suited for the purpose of use is selected as the raw material. Quite often, materials such as nylon, food-grade polyethylene and polypropylene are used in production.

Raw materials of this kind are combined with each other due to the presence of a high level of resistance to various deformations. This manifests itself even if critical temperature changes are observed, as well as low thermal conductivity.

Entrepreneurial activity, which results in the production of plastic buckets and their subsequent sale, is not very labor intensive technological process. But this is worth talking about in more detail.

What do you need to know about the process?

At the initial stage, raw materials, which have the form of granules, will need to be poured into a special container. Subsequently, when exposed to high temperatures, it melts. The dye necessary for production is added to the same container.

The bucket machine then begins to shape the bucket itself. This is done through high pressure casting. Due to the use of molds, the physical parameters that the models will have are achieved: thickness, height, diameter. The form can be divided into several categories.

Cold channel.
Hot runner.
Combining.

However, the first variety of forms enjoys a special advantage. Its popularity is primarily due to the low cost that will characterize the production of plastic buckets.

Creation of the final product form

The molten mass is transferred to a special mold through the hole. Subsequently, a certain shape of the bucket will be formed. All this happens under quite a lot of pressure. When cooled, the bucket already takes its final form.

Then the manufacturer only needs to attach the handles, which can be made of both plastic and metal. Everything will depend on the specific type of bucket and on the purpose for which it is planned to be used. You can also create a cover on which something will be depicted.

The financial side of entrepreneurial activity

In order to start production, the entrepreneur will need to face the costs of the following items:

Injection molding machine. This equipment for the production of plastic buckets costs about 150 thousand rubles. However, this cost applies only to used devices. For new ones, you will need to pay from one million rubles.
Press forms. To buy equipment of this type, you will need to spend about 400 thousand rubles. However, much in this matter depends on the capacity that will be characteristic of the produced bucket.
It is necessary to purchase a special template according to which the pen will be produced. The cost of such an element starts from 40 thousand rubles. If you plan to launch the production of plastic food buckets with lids, then you will need to purchase another corresponding template, the cost of which will reach 100 thousand rubles.
You will need to purchase a vacuum loader. The price of equipment of this type will vary from 8 to 40 thousand rubles.
You need to purchase a refrigeration unit. The cost of such equipment reaches 250 thousand rubles.
It is required to purchase a manual type bending machine. The cost of equipment of this type starts from 750 thousand rubles.
To organize your own business for the production of buckets, you will also need to purchase printing press, the cost of which reaches about three hundred thousand rubles.
It will be necessary to purchase polyethylene. The wholesale cost of this material varies from 30 to 75 rubles per kilogram.

What other expenses are worth waiting for?

In order to start producing plastic boxes for storing any products, as well as a variety of buckets, you will need to rent a room. Its area should be at least 20 square meters.

You will have to pay for electricity accordingly. Its consumption in this case will reach 50 kW / h. Do not forget about the need to hire service personnel. At the initial stage, two people are enough, who will work in shifts.

Thus, the amount of initial capital will vary, starting from 6 million rubles. Entrepreneurial activity will pay off in about three years of vigorous activity.

Will there be any difficulties in the sale of products?

Finding points for sale will not bring any special work. Enough a large number of customers will work in the fishing industry. Plastic containers for food products today enjoys quite high popularity.

People store liquid products in it, such as honey and various sauces. Also in such products can be a variety of paints and varnishes and fertilizers. In general, a fairly large number of examples can be given, since a bucket can be used for almost any purpose.

Conclusion

In this review, we have given an example of entrepreneurial activity that does not require huge investments. However, for a novice entrepreneur, it is one of the best options. Therefore, if you are on fire with the idea of \u200b\u200bopening your own business, then you can safely start producing buckets.

In addition, you can organize such activities on your own suburban area. Especially if there is a room suitable for production purposes. And it should be understood that without the desire to organize the activity that will begin to bring big income, will not work. Good luck with your business!

Without a doubt, any galvanized bucket of 12 liters is a very convenient household equipment. Production, domestic sphere - this tool is useful almost everywhere. Suitable for storage building materials and non-food products, water, its transportation. A simple product is able to withstand exposure to aggressive substances for a long time, so it is often used during cleaning.

What equipment might be needed?

At any enterprise, equipment for the production of galvanized buckets includes several items.

Metal cutting machines. They are needed to cut the iron sheet that creates the shape of the hull.
Stamping press. Produces cutting walls and bottom.
Another kind of press. Rivets the ears, levels the “body”, is responsible for processing the edges.
Hydraulic type of equipment. Needed to process the top, bottom.
Rolling machine. Serves to connect the body and bottom.
Edge bending device. Needed to make stiffeners.

How to choose a technique: some features

The sewing method is the main technology for the implementation of which equipment for the production of galvanized buckets is selected. Each design has two visible seams. A special sealing paste is applied to the edges before the stitching itself takes place. This is necessary so that depressurization does not occur in this place during operation.

Materials and details

Galvanized steel wire always becomes the basis not only for the bucket itself, but also for the handles. The ears are made from this material, only the thickness is chosen large. For the production of ordinary products, only a high-quality basis is taken, but substandard varieties, with a greater thickness, are quite suitable for technical needs. Although the equipment for the production of galvanized buckets remains the same.

The volume of the product can be in the range of 10-15 liters. Any galvanized structures can last up to five years and longer if high-quality raw materials are used, all production standards are observed. AND original state kept for the maximum period.

Release Technology

First, a sheet of steel is cut.
After that, the bottom, the body are cut down.
Further, the production of galvanized buckets involves bending the lock.
"Torso" changes to the shape of a truncated cone.
The lock is locked.
The top and bottom are foldable.
The body and bottom are connected to each other.
The handle is shaped.
Cut out holes for the handle.
It is being installed, fasteners are riveted.

A little about machines

In fact, different shops may use different machines for the production of galvanized buckets. General principle remains the same, the technological parameters are somewhat different.

Manual seam-setter - upsets a longitudinal or lying lock on workpieces or pipes. For this, there are special types of rollers made of hardened steel. A tight connection is ensured by a powerful lower beam. On round and rectangular ducts, work operations of this type are also carried out without any problems.

Rolling type of equipment - needed for the production of arc-shaped elements, conical blanks, cylindrical shells. Helps to correct products of a flat form.

The machine can work for a very long time thanks to a reliable and at the same time simple design. The rear and lower shafts can be adjusted at any convenient time, without significant delays and problems. One movement is enough to fold the part that is at the top.

To obtain ridges, a manual device is used - the corresponding type of unit. He becomes indispensable assistant, if you need to carry out any operations with sheet metal of small thickness. Special types of shafts rotate in the bearings, thanks to which the production becomes accurate and meets the requirements of specifications.

Technology. Additional Information

The hot-dip galvanizing method is an operation that is simply necessary in the manufacture of such products. The surface of the material must be degreased before starting the process. After that, they move on to etching. Next, the prepared sheet is washed.

At the last stage, steel sheets are immersed in special compound, after which the blanks are dried. Thanks to this treatment, any product significantly lengthens the service life. In addition, additional protection against the effects of acids, alkalis and abrasive particles is provided. After that, you can bend, cut and drill any galvanized base.

Galvanized buckets are not exposed to corrosion, their body is very strong, so the use of products is equally in demand both in everyday life and in production conditions. Despite the humble appearance, an iron bucket is always useful in the household.

Perhaps a bucket is the thing that is absolutely in all apartments, cottages, enterprises, and throughout the civilized world. You can’t wash floors without it, you won’t get by during construction and repair, because. very often you need to either stir the mixture or throw out construction debris, you can’t work on suburban area, they are also used for packaging food, chemical and other products, etc. etc. In general, this is the most indispensable thing in any household. Therefore, the production of plastic buckets will always be relevant.

For small production, you will need an amount of 5 million rubles or more, a staff of at least 2 people per shift, a room of 25 sq.m.

Areas of use

Let's write a little more about where plastic buckets and similar containers are used in industry:

V Food Industry buckets are used for packing products: vegetables, fruits, jams, honey, ketchups, mayonnaises, dairy products, meat, fish.
In household and industrial chemicals for packing fertilizers, washing powders, plasters, building masses, varnishes, paints.

These reliable and, moreover, durable plastic buckets with a volume of 0.4-32 liters are also used as returnable containers.

Raw material

The most important thing in the production of a bucket, of course, is the raw material itself, which can be polypropylene or polyethylene. The price starts somewhere from 32-33 rubles per kilogram, and this is secondary (read below), and “primary” (from non-waste) already costs from 50 rubles. per kg. The cost depends on the properties.

Raw materials are used both primary (purchasing) and secondary, which remains after marriage, or are residues, having previously passed it through a crusher.

Equipment for the production of plastic buckets

The following equipment is used for the production of plastic buckets:

Injection molding machine- This is the most important unit in the entire production. It is in him that the granules are poured, he presses them under pressure and temperature. The price for them is quite different (from several hundred to several million rubles), because. it all depends on the power of the installation and its technical stuffing. For example, an injection molding machine may have a built-in crusher and a cooling function for parts. They are cheaper by hand.
Press forms. Their cost depends on the volume of the produced bucket: 10 l. - approximately 300 thousand rubles, 30 liters. - about 600 thousand rubles. If you still decide to produce lids for buckets, then the form for a plastic bucket is 10 liters. will cost about 40 thousand rubles. If the handles are plastic, then they will also need a form.
Refrigeration unit. It costs 50 thousand rubles. As mentioned above, it can also be built into an injection molding machine.
Crusher. It is necessary for crushing "losses" and defective products. Thanks to it, you will receive recyclable materials, which you can also use in production. It may be originally built into the casting machine.
Vacuum raw material loader. It is used for uniform and stable supply of raw materials to injection molding machines. It costs from 10 thousand.
Bending machine. It will be needed if you decide to make the handles of the buckets metal. A manual bending machine costs about 8,000 rubles. There are, of course, automated options as well (see the process video below).

Additionally, you can also purchase a machine for offset printing labels for buckets, but you can also order them from companies specializing in this.

Here we will talk about the production of plastic buckets, equipment for them and the technology for their manufacture.

Plastic buckets are one of the most common types of containers used everywhere. This is a very hermetic container in which you can perfectly store and transport various types of raw materials for food and chemical industry. At the same time, they are comfortable, light and retain their qualities for a long time.

From positive aspects opening a business for the sale and production of plastic buckets, one can note the simplicity of the technological process, as well as the increased demand for such a product.

Production technology

A plastic bucket is an absolutely environmentally friendly container that absolutely does not affect the taste and smell of the products stored in it. Modern industry has the ability to produce buckets from 0.4 to 32 liters. The shape of plastic buckets are very diverse: rectangular, round, oval.

In the production of such buckets, food-grade polyethylene, nylon and polypropylene are usually used. Nylon products are used to store chemicals, and low and high pressure polypropylene buckets are used to store food products. When adding stabilizing additives, plastic buckets also acquire frost resistance properties.

In the production of plastic buckets, at the first stage, granular raw materials are poured into a bunker, where plasticization and melting of the plastic mass take place at a high temperature, to which a dye is added.

The entire production of plastic buckets is based on injection molding in special plastic molds. Each type has its own mold, which sets all the parameters of a plastic bucket: diameter, wall width, height. Its second name is the sprue form. There are also such types of forms as hot runner, cold runner, as well as combined. Usually, in the manufacture of plastic buckets, a cold runner form is used, which is easy to use and does not cost much.

Molten plastic is poured into the mold through a sprue hole, in which a bucket is made under pressure. Then it cools and leaves this form and then goes to the operation of attaching the handle. Handles are used molded plastic and metal. Cast are made by stamping, the second - on bending machines. In the manufacture of handles, its functions and basic parameters are taken into account. The plastic bucket is completed with a lid and decorated with a pattern using the offset printing method. The usual production speed is 400 buckets with lids per hour.

Video of the manufacturing process:

Equipment for the production of

To mount a line for the production of plastic buckets, you need to purchase the following equipment:

injection molding machine - price from 150,000 rubles for a used one and 1-2 million rubles for a new device;
molds - cost depending on specifications plastic bucket. 1 liter - about 200,000 rubles, 10 liters in the region of 300,000 rubles, 30 liters - about 600,000 rubles. 40,000 rubles the cost of a mold for casting the handle of a ten-liter plastic bucket, and the lid - 80,000 rubles.
vacuum loader of raw materials for plastic mass. Its price is in the range of 8,000 - 40,000 rubles.
refrigeration unit with a price of 50,000 - 250,000 rubles.
manual bending machine - 7,500 rubles.
offset printing machine - about 300,000 rubles.

32 rub. per kilogram costs low-pressure polyethylene, and polypropylene costs 30-75 rubles. per kilo.

The nuances of this business

Requirements for premises and staff

The premises for the organization and functioning of production require at least 20 square meters, and electricity consumption is 48 kW / h. The complex is serviced by 2-4 people in one shift.

Investments in the complex

To put the complex into operation, the initial investments and costs for renting premises, staff salaries, raw materials and other expenses will total approximately 5-6 million rubles, and the payback period will be approximately three years.

Sales market

It will not take much time to sell such products as plastic buckets, since a huge part of the population stores various bulk mixtures and products in this container. A huge segment of consumers of these products is the fish and fish processing industry, in which plastic buckets are used to transport and store caviar with fish to fish processing factories. There are consumers who use such products for the transportation of adhesives, paints and varnishes, fertilizers, as well as liquid substances, such as sauces and honey, as well as these products are used in the meat and confectionery industry, while plastic buckets are the most popular 10, 15 , and 20 liters. If you wish, you can set up the production of original designer plastic buckets, which differ from the standard ones in a special coloring and special inscriptions.

Prepared on the basis of the material www.openbusiness.ru , author Christina Cherukhina.

We do more than just a bucket.

The production of plastic buckets as packaging containers is the core of our production program. Today we produce more than 300 types of different containers for more than 6000 customers engaged in product packaging. Packing container Jokey modern in design and easy to use.

Our production of plastic buckets is able to satisfy the needs of absolutely any client, as our buckets are produced in various forms: standard round, comfortable oval, practical rectangular and delightful square in any desired color. The container is suitable for stacking, has a protection against unintentional opening of the lids, has a high density, is suitable for packaging hazardous products, can be equipped with a watering can or a recess for connecting a pump. Thanks to a special security lock, buckets jockey always demonstrate to the end user that the container is intact, and the packaged product has retained all its properties.

Another key point is the possibility of applying decor over the entire surface of the bucket. Our offset presses are capable of printing up to eight colors per bucket. The IML technology allows you to mount an IML label in a bucket or lid in one operation right during the casting process. Therefore, the most complex projects are carried out by us perfectly, and the picture is of photographic quality. At the request of the customer, we also work with classic screen printing. As you can see for yourself, we think over each bucket so that it becomes an attractive package for your end customer.

Jokey is your reliable packaging partner.

If you plan to create an individual package, then by choosing Jokey, you will make right choice! Our experience, professionalism, technical know-how and production capacity are the key to the success of your new product!

Everything is possible.

Whether your product requires a custom packaging configuration or design enhances your brand, Jokey is pleased to offer you new developments in packaging: in form, function, closure technology, material quality and decoration possibilities.

Own tool shop and the latest technology production of plastic buckets and packaging.
We have all the conditions for creating individual packaging projects. New types of packaging are developed by designers, engineers and customer service specialists. Based on your terms of reference, we will provide you with a detailed design concept, develop a sketch in 3-D and on the highest level we will bring the layout to the stage of manufacturing molds and launching into production.