The designation of the sandpaper. Types and graininess of sandpaper or sandpaper: grinding rules. Sanding paper production technology. Application of abrasive

  • 13.07.2018

Sandpaper or sandpaper is a paper or fabric base coated with a layer of abrasive material. main destination sandpaper consists in manual or automatic processing of various materials to achieve the desired surface properties.

Grinding skins can be classified as follows:

Sanding with the wrong one can cause permanent damage to your work. Sorted by the number of abrasive particles per square inch that make up the sandpaper. The lower the number, the coarser the grain. Sandpaper is commonly rated as coarse, medium, fine, extra fine, extra fine, and super fine. Sanding with a finer mesh removes the scratches left by the previous paper and eventually leaves smooth surface.

However, rough paper papers quickly remove the material, followed by finer sandblasting, greatly simplifies and speeds up sanding. As soon as any experienced woodworker tells beginners, the faster you can get through the sanding, the better. There are two main types sandpaper: commercial and industrial. The differences lie in several areas, namely the material used as the sand, the backing material, and the material used to hold the sand on the paper.

  1. Kind of abrasive. There are glass, quartzite, silicon, emery or corundum,
  2. According to the composition of the glue. Skins are waterproof and non-waterproof,
  3. According to the base material. Produced mainly on linen and paper basis,
  4. By size (number). The number is indicated depending on the average size of the abrasive grain

Grinding skin, the price of which may vary depending on these parameters, is offered in a wide range in the 220 Volt online store.

Industry brands use higher quality materials for all three components. In addition, you may see sandpaper that is rated as "open" or "closed". The difference is that closed-coated sandpaper has finer grit particles, where open-coated sandpaper has larger gaps between particles.

Sanding paper production technology. Application of abrasive

As a general rule, an open layer is usually better for woodworking because it clogs less often, especially when working with softer woods that contain more resin. There are five main types of sandpaper, but not all of them are conducive to woodworking. Glass paper, also known as flint paper, is very light and usually pale yellow in color. Glass paper splits easily and is rarely used for woodworking.

Depending on the density of the filling and the base, the skins are also divided into flexible and rigid, and also have an open or solid filling. But, nevertheless, the main indicator for the choice of sandpaper is the granulometric composition, including the definitions of "grain" and "grain", which should be distinguished from each other.

The concept of "grain" indicates the average diameter of the abrasive granules, but "grain" determines the average number of grains per unit area. Most European manufacturers (including some Russian ones) work in the FEPA standard, which is fully consistent with the international version of ISO. The composition of the applied powder is indicated by the combination of the letters "P" and numerical value from 12 to 4000. To determine the required grit, it is enough to remember that the higher the declared grit, the better the surface treatment will be. For example, for finishing works sanding paper P80 ... P600 (for example,) is suitable for construction, and P14 ... P20 is quite suitable for rough sanding of wood across the fibers. It is also worth remembering that many states produce products according to their own national standards: GOST (Russia), GB2478 (China), ANSI (USA, Canada), JIS (Japan), and here the marking may differ significantly from the brand described above.

Garnet paper usually has a brownish red color that is commonly used in woodworking. It won't cut sand as fast as other sandpapers, but it leaves better. Aluminum oxide is another common type of sandpaper for woodworking projects. This is the type of paper most commonly used in power sanders. Aluminum oxide is more durable than garnet paper but doesn't leave it pretty.

Silicon carbide paper is usually dark gray or even black. This type of paper is used primarily for finishing metals or for "wet sanding" using water as a lubricant. Although some advanced finishes use silicon carbide paper, it is not commonly used in woodworking.

When surface treatment of materials should be observed general rule: start over rough skin and gradually move to a thinner (with great value granularity). And, of course, sanding, like other jobs, has its own nuances. So when processing flat surfaces it is better to use as a lining, a wooden block or special device, and when processing surfaces with a complex configuration, it is recommended to use a thick piece of rubber. By using water when sanding, you can achieve the smoothest finish. When cleaning carbon deposits on the lamellas of the electric motor collector, it is necessary to use only glass abrasive sandpaper. All others leave grains on the copper surface.

Finally, ceramic sandpaper is made from the toughest abrasives and can remove a significant amount of material quickly. Ceramic paper is often used, but is sometimes used for hand molding wood. It usually leaves a very rough finish, so be careful when using ceramic sandpaper, especially on veneers and veneers where it can quickly seep through the finish and ruin the piece.

Most general applications in the field of woodworking you will probably find that starting with various coarse grained alumina based papers for the initial sanding steps followed by fine grained garnet papers will give you a very smooth finish that will showcase your woodworking skills and give you a very good painting platform or painting your woodworking project.

08.02.2011


Sandpaper works just like any cutting tool. Its surface consists of numerous sharp edges that cut wood or any other workable surface.

Those who are seriously involved in wood processing will first of all recognize two concepts, without which it is impossible to understand the types and types of sandpaper.

At kitchen chairs there are scratches in the paint, rust on the garage door has been fixed and the old bench in front of the house needs to be urgently repaired with new slats. Whether it's metal, whether it's wood, old layers of paint or rust, you can hardly avoid the sanding issue. But with the right know-how and the right tool, it's easy. Wood surfaces are sanded with abrasive paper to compensate for irregularities, remove glue and paint residues, and to prepare the wood for further surface treatment.

Grits and numbers - how to determine grit

Metal parts are ground to improve surface texture and dimensional accuracy, as well as cleaning and removing deposits. Lacquered surfaces are sanded to remove scratches and dust inclusions and sanded with varnish before polishing. Walls, ceilings and floors can also be sanded. This is especially necessary if you want to remove glue and wallpaper residues. What are the differences between various materials for grinding should be considered? Is it better to grind by hand or with one? What grinders are there and what are they used for?

Grit is the amount of abrasive particles found on one inch of sandpaper. The larger the abrasive particles and the farther apart they are, the coarser the sandpaper.

Abrasive particles are small, hard particles that adhere to the fabric backing of sandpaper. The principle of their operation is the removal of the material of the treated surface with the sharp edges of the abrasive.

Sanding, sanding or sandpaper?

Are there fundamental chopping mistakes and how can you avoid them? Sandpaper is available in many varieties and shapes, eg. Sandpaper is also known as sandpaper or sandpaper. The names show that in the past the abrasive grains actually consisted of sand or emery. Today, almost exclusively synthetic alumina or silicon carbide abrasive grains are used in the production of abrasive paper. They are sharper, harder and more durable than natural abrasive grains of sandpaper, quartz sand or natural corundum.

Sandpaper is divided into several types, depending on the grain size. Each type is designed for different jobs.

Sandpaper grit:

Sandpaper with a grit of 40-60 is considered the roughest. The grains of this type of paper are large and located quite far from each other. Such sandpaper is usually used for primary surface roughing.

Sandpaper design

Abrasive papers are built according to the following basic scheme: the lowest layer is the so-called abrasive grain carrier, which can consist of either highly durable paper or fabric or fiber. Reinforced paper combined with sticky pads for use on sanders. On the abrasive grain carrier, a base binder is applied as a second layer, which fixes the abrasive grains on the substrate. The third layer then forms abrasive grains which are dispersed into the wet binder using an electrostatic dissipation process.

Sandpaper with grit 80-120 - medium grit paper. It is used to smooth surfaces and remove minor imperfections and irregularities.

150-180 grit sandpaper is fine paper. Specialists use it for the final polishing of the product at the final stage of wood processing.

Usually polishing of the product is finished on paper 150 or 180 grit. However, for finer work, sandpaper with even greater grit is sometimes used.

Due to the use of electrical devices. In addition, this process ensures uniform distribution of the abrasive grains on the abrasive grain carrier. The fourth and final layer is the top binder, which holds the abrasive grains together. As the base and cover adhesive for leather, synthetic resin or hard resin, various combinations of base and top adhesive are used, especially important. For example, a base and top gauge of full synthetic resin on an impregnated abrasive grain holder guarantees water tightness.

Sandpaper with a grit of 220-240 is a very fine sandpaper used for grinding the product between paint and primer.

Paper with a grain size of 280-320 is already extra-thin paper. It is designed to remove dust flecks and marks before finishing the coating.

And the finest sandpaper is 360-600 grit paper. Paper with such a high grain is not used very often. Typically, such paper is used for final polishing of the product or removing stains or light scratches from its surface.

Binder resins are also heat resistant, which is especially important for use in grinders. If the binders give way, there is a risk that the abrasive grains break during the grinding process and damage the workpiece. When choosing a suitable sanding paper The decisive criteria are the quality of the abrasive grain holder, the hardness of the abrasive grains, right size grain, as well as the right combination of binder base and top coat. The static process of applying abrasive grains is aligned so that it is fixed with its thick end in the main binder and pointed ends up.

Sandpaper is divided into types not only by the density of the grains, but also by the types of abrasives. Of these, there are four types.

ceramic abrasive.

The hardest of all abrasives. It is most often used for primary processing of wood - for leveling the most rough surfaces. Usually sold in the form of sanding belts.

Types and types of sanding paper. Marking examples

Sandpaper is available in a variety of grit sizes and should be marked with a number on the reverse side sanding papers. The lower the number, the larger the grain, the higher the number, the finer the grain. The amount of grit is indicated in the mesh block, the number of stitches per sieve per inch. Coarse sandpaper with a grit size of 40 to 120 is used for the first sanding wooden surface and achieving great abrasion. Even to remove rough bumps and scratches, sandpaper with a low grit size is used.

Silicon carbide.

The second hardest material after ceramic abrasive. More durable than alumina and garnet abrasive. Suitable for processing heavy materials (metal, paint, plastic, fiberglass).

Not suitable for woodworking and wears out faster than alumina sandpaper.

For complete removal of paint residues on wooden bases or recommended for metal grinding the average size grit 150 to 180. Before lubricating or painting wooden sandpaper again with sandpaper with a grit size of 220 to 360. Particularly valuable paint surfaces, eg. Wood is divided into coarse and fine grinding. One works from coarse to fine, d. an hour starting with the coarsest sandpaper that is suitable for the purpose and getting finer and finer.

Medium and fine sanding papers are used to remove sanding marks that are sanded during rough abrasion into wood and to maximize possible work on the surface. How finely the surface is finished, but it should no longer be visible after oiling or painting the surface no more than sanding marks. For wall and ceiling sanding, sandpaper with grit sizes from 80 to 80 is used.

Alumina. This abrasive is used in the production of sandpaper for woodworking. The most brittle of all abrasives - breaks under pressure. However, this is not a disadvantage, but an advantage. When broken, the alumina abrasive gives new edges, which allows the sandpaper to last longer.

Pomegranate. Garnet sandpaper is also most commonly used for woodworking. Compared with alumina abrasive, it has its own advantages and disadvantages.

One more important point one thing to keep in mind is the different scattering of the sandpaper. A distinction is made between open and closed or also dense scattering. In the case of open scattering, the abrasive grains are widely spaced on the abrasive grain carrier and cover about 50 to 70% of the surface. With dense or closed scattering, the abrasive grains lie next to each other without gaps, the abrasive grain carrier is completely covered. Open scattering sandpaper is especially indicated if you want to achieve greater material removal.

The main disadvantage is that such sandpaper wears out faster, as it is the softest of all abrasives available. In addition, processing wood with such an abrasive is more laborious and takes more time, since the abrasive cuts more slowly.

There are several advantages. First, sanding wood with garnet gives a smoother finish than sanding wood with the same grain size alumina. Secondly, garnet sandpaper is well suited for the final stage of wood processing. The garnet abrasive has the property of polishing and sealing the grain of the wood, which allows the paint to penetrate the wood more evenly.

As with softwoods such as spruce or pine, not as fast with sandblasting dust. However, it should be noted that abrasive grains with large distances penetrate deeper into the material. This can leave unsightly and especially unwanted scratches. If someone wants to avoid this, then choose the appropriate sandpaper with a denser scattering. For veneer and hardwood, the closed spray produces a thinner surface.

By hand or by machine?

The dispersion of abrasive grains varies by manufacturer and therefore differs from sandpaper to sandpaper. There are grinders for every material. Right choice machine depends on the nature and shape of the material you want to grind. The choice here is limited to a subject adapted to grinding machines that work with sandpaper. It should be noted in advance that, unfortunately, there is no machine that can cover all areas of application. Makita or Mirka, perform synchronized circular and swinging movements.

In addition, there is sandpaper with open and closed coating. An open-coated sandpaper is preferable, as there are gaps between the grains in such paper. Such open spaces sometimes make up 40 - 60% of the entire surface of the sandpaper. Sandpaper with a closed coating does not have such surfaces.

Which paper is best? None. It all depends on the purpose for which it is used.

Open coated sandpaper is used for wood processing. Due to the gaps in the paper, the sawdust does not remain under the sandpaper, but comes out and does not clog either the surface of the paper itself or the surface of the product.

Sandpaper with a closed coating is used for working with metal surfaces - for grinding metal. Sometimes such paper is also used for final grinding of wooden surfaces.

In addition, there is a division into commercial and industrial sandpaper. Commercial paper is sold in regular hardware stores. Industrial - only in stores selling industrial products. As the name suggests, industrial paper is designed for use in industrial material processing.

The industrial grade is considered by specialists to be of better quality. For the production of industrial grade sandpaper, more than quality materials and it is done to more stringent standards.

Abrasive particles in industrial paper are harder, they break less and do not wear out longer. Higher requirements also apply to the degree of density of the abrasive.

Commercial sandpaper grades usually use low quality kraft paper or cloth as the backing on which the abrasive is applied. For industrial sandpaper, fine cotton or polyester is usually used as the backing.

The type of glue that holds the abrasive particles on the base also differs. The adhesive used to make commercial sandpaper does not handle heat and moisture well. Industrial grades of sandpaper use phenolic resins, which are higher quality bonding agents.

However, this is not to say that commercial grades of sandpaper are bad and unusable. In fact, they are simply not well suited only for industrial material processing. For processing materials at home or in a private workshop, they are quite suitable and often even more convenient to use than industrial grades of sandpaper.