What are circular saws for wood. Classification of circular saws: how to choose a circular saw. Electronic control system

  • 01.09.2018

In a circular saw, the cutting mechanism is a toothed disc. It serves for longitudinal cutting, although with the help of additional rails it is possible to dissolve the canvas at different angles and obtain transverse and oblique cuts. The quality of the cut is affected by the type of disc, its diameter, the shape of the teeth and the angle of sharpening. The more teeth - the lower the speed, but the quality of the cut is better. Power circular saws ranges from one to two and a half kilowatts. Working on weight with some of these tools is very difficult.

Precautions when using a circular saw

A sawmill saw is one in which the blade, usually with deep teeth, remains active while the material being cut is moved towards it by a conveyor belt. Very often, for example, cut very long boards or even magazines. The circular saw is a widely used machine, but it is also very dangerous. There are certain basic safety aspects that must be followed so that the operator is not in danger.

The device and principle of operation of a modern circular saw

Disk placement: The placement must be done when the device is unplugged from the power source. Incision Adjustment: It is important to consider how much the tooth will exceed the incision once it is made.

  • As for the way the disc is attached, it is important to tighten it with a wrench.
  • Important: Disc teeth must be secured to a wooden block during placement.
  • Containment Test: This test must be performed.
  • The disc should not be wiped with protective shells.
Now that you know the basic types, tell us: what type do you need for your job?

Miter saw

A miter saw is a type of circular or circular saw. It is used for angle and bevel cuts at various angles. Its difference from the above models lies in the fact that it is fixed in the bed, which in turn is connected to the desktop. In this case, the disc can move up and down, while maintaining the angle at which the cut will be made. You can tilt the saw with a lever.

Getting the most out of the mountain for your money

Are you thinking about reviving any of them? With the latest technological advances between band saws and circular saws, the choice between the two technologies has been less clear cut. Figure 1: Since band saws accept more parts per pack, comparing their performance to that of circular saws is not easy.

Cold band-saw or a circular saw: which one works best with my job? Make the wrong choice in the short term and your productivity and potential to compete for new ventures could be at risk in long term.

With such a cut, the canvas can be deployed in different planes, while using the guides on the desktop, the canvas is fed without deviating from the specified parameters. These properties make the saw popular and in demand in the implementation repair work, it can cut, in addition to wood, tiles, metal profiles.
In addition, there are combined miter saws, where the cutting disc is able to turn 180 degrees in a few movements, and you can get a full-fledged circular saw. The ability of the disk to rotate allows you to work with more complex workpieces.

Long considered the workhorse of the workshop, band saws have advanced in many areas. Cutting capabilities in packages; more accurate power supplies via servos; speed and power of the motor-reducer; programmable workstations for repetitive tasks; saw blades with carbide tips; and the ability to make smooth cuts in rough materials are just some of the features and benefits found in today's band saw blades.

Cold saw blades provide high speed cutting and high quality finishes. The most basic manual units make simple, low volume cuts across a wide range of materials, while automated closed machines work well for production batches and repetitive projects.

Differences

A miter saw is a saw designed for repeated, fixed, short cuts. It is a small mechanism with a moving electrical device that falls down at various angles and inclinations.
The circular saw is circular hand saw for sawing boards, both lengthwise and across, can be fixed on the machine.
A circular saw has more power than a miter saw with a blade of the same diameter, because a miter saw is designed to make a short cross cut, and a circular saw is designed to make a longitudinal one.
The speed of a miter saw is almost always around 4500 rpm.
The speed of the circular saw can vary from 3000 to 4500 rpm.
The cutting depth of the miter saw, depending on the size of the disc, is from 40 to 130 mm., And the width, respectively, from 70 to 363 mm.
The cutting depth of a circular saw, depending on the size of the disk, is from 40 to 100 mm, and the cutting width is from 65 to 700 mm, respectively. Another useful property miter saw - you can work like a regular circular saw, that is, make longitudinal cuts. Such a saw is called a combined saw.

A few years ago, choosing between a circular saw and a bandsaw was a little easier. A high-capacity, high-volume application will likely require a cold-cutting circular saw. If tolerance and finish weren't critical, a less expensive band saw would probably suffice. But nowadays, thanks to technological advances, the answer is less clear.

Photo: Black and Decker KS880EC electric hand saw

Despite the higher cost, the carbide cutting saw significantly reduces the cutting time. The performance metrics between the two technologies have become less clear. Circular saws for cold cutting continue to provide high speed and good finish. Band saws are generally less expensive and provide more long-term flexibility in terms of being able to saw, cut layers, and cut packages. But a high quality band saw can meet or exceed the operational expectations previously only achieved with a cold circular saw.

The electric chain saw is used for cutting firewood, carpentry and doing daily tasks on personal plot. With its help, you can quickly cut off extra branches on trees and prepare firewood for the fireplace. To select a suitable electric chain saw, it is necessary to understand the possibilities of each modification.

What material diameters do you cut with this machine? What types and classes of materials? What materials do you cut most often? Will you be cutting solids, tubes, or both? Will your future projects change your requirements? Do you plan to offer additional cutting options in new markets?

Typically, the maximum diameter for circular cold cutting saws is 5 to 6 inches. In addition, the decision in terms of both features and cost clearly falls on the side of the band saw. Workpiece diameters from 1 to 5 inches can go with either band saws or circular saw blades. Which choice to choose depends on several factors.

Instruction

Choose power When choosing a chain electric saw pay attention to the main parameters of the tool: engine power and its location, tire length, rotation speed, weight. Select them according to the nature of the proposed work. For example, a powerful saw (2.5 - 8.5 kW) is needed for regular felling. Such a tool works for 10 - 16 hours, has high productivity, but is heavy and vibrates, and therefore requires skillful handling. If you intend to limit yourself to pruning branches and preparing firewood for a bath, pick up a household saw with a power of 1.5 - 2 kW. Such models are more suitable for intermittent use, are lightweight and easy to handle.

In cold sawing, the idea is to quickly enter and exit the material. The most common steel grades are better suited for circular saws. They can be cut quickly without creating undue heat or friction, which can cause premature wear on a circular saw blade and thus affect the finish. Harder nickel based materials - slow cutting.

Past and future production requirements

Figure 2: Cold cutting circular saw blades cut quickly and accurately. But they usually require a higher initial investment than their homologous bandsaws. How many pieces do you need to cut per hour, day, week or month? Will they be large batches of typical production, small batches, or single cuts? Will production requirements move to larger batches in the future? For any scenario, what are the dimensions, estimates, and quantities of materials to be cut?

Select engine layoutThere are two types of engine layout: transverse and longitudinal. In the first case, the electric saw is good for working in a vertical plane. If you are interested in using the tool at different angles, stop your attention on models with a longitudinal engine. Here, a good balancing of the electric saw is ensured when cornering, which affects its maneuverability and ease of use.

Classification of circular saws

Bandsaws now have improved layering and packaging capabilities, allowing for greater production of small diameter parts, as well as the ability to have higher tolerances. If you can cut the pieces in layers, then a band saw can compete very well with the volumetric performance of a circular saw. With advanced bandsaw technology and the ability of double column saws to maintain very high belt tension due to their rigid construction, as well as technology to maintain a constant load on the fillets, bandsaw tolerances and consistency have been greatly improved.

Choose the length of the bar The length of the bar on a chain saw determines the size of the object it can cut. The longer the tire, the larger the tree trunk it can handle. Tire size and saw power are interrelated, so to select the right model, you just need to specify one of these parameters. Tools of different power have their own recommended tire length: for professional - 40 - 70 cm, for household - 35 - 40 cm.

Pictured: Makita UC3020A Electric Chain Saw

By cutting out layers or bundles, you also reduce indexing time. If you are planning to make material packs, consider the mounting requirements. Cold cutting saws can cut into packages, but only components with a small diameter and with the use of special accessories. For the production of bags with larger diameters, draw frames remain the only option. Making bags from rectangular or rectangular tubes may only require a horizontal clamp, but round pieces require both a vertical and a horizontal clamp, which in some cases can reduce their capacity as the clamp takes up space in the work area and leaves less space for the material.

Ensure safetyCheck that the saw has a safety lock. This feature will protect you and others from big trouble if you are not ready to go and have not captured the electric saw two hands. So that the engine does not immediately gain maximum speed, a system is needed soft start. Choose a tool that allows you to slowly accelerate the engine - this will prolong its life and be safer for you.

How thin and how closed?

Anyway, it's always better to use horizontal and vertical clamps on all sides to reduce vibration. Excessive vibration can significantly reduce blade life. Cold cutting circular saw blades provide a high quality finish with sheer edges. With a good sharp blade, fast cold cutting, virtually no burr on the cutting edges. However, when comparing saw technologies, other considerations about the overall manufacturing landscape could be used.

Some band saws now have a servo ball screw that controls the automatic feed unit. This replaces the traditional hydraulic feed unit and provides both longer ripening tolerances and better repeatability. These electric ball screws in the most famous band saws improve material positioning, improving accuracy during cutting and eliminating kickback after cutting.

Choose mobile electric saw When pruning branches and knots on trees, it is necessary to stay at a height for a long time. It is inconvenient to use a heavy tool: you have to hold it with one hand saw and the other to fix the electrical cord. Choose a battery chain for this purpose. saw- it is light, compact and does not require a power source.

Do you need to make angled or mitral incisions? If so, what angles should you get? What percentage of your work requires miter cutting or miter cutting? Do you want to automate these processes? If your application requires a lot of angle cutting, then cutting in layers or in batches on a bandsaw becomes more viable. Now you will have to compare a cold cutting saw and a band saw in the same production piece by piece. However, if the number of corner cuts is limited, then a horizontal miter for small diameter materials may be an option.

note

Take the electric saw in your hands and make a few characteristic movements. Make sure the tool is comfortable and suitable for your weight.

Useful advice

If you are picking up a tool for work in rural areas, do not forget about the sensitivity of low-power electric motors to voltage drops.

Sources:

Best Long Term Solutions

Try to study current and future cutting requirements. Administrative and purchasing staff could review the expenses that were made today, while production and operations staff could see the performance of the machine in the long term. Both perspectives are important. What is most important to you at this time, given your company's current financial position: the initial cost of this purchase, or the long-term financial performance of the machine?

When comparing a fully automatic band saw to a fully automatic circular saw, generally speaking, a band saw costs significantly less than a cold circular saw. But there's more to the cost equation than the price of a machine tag. Will you be doing a lot of individual cuts or will you cut into packets? How many turns does he have? What is your company's daily production capacity? Does your company recycle circular saw blades, or do you usually buy new ones when needed?

  • how to choose a chain saw in 2017

Letters disks the Windows system assigns automatically depending on the location of the screws on the cables and their sequence. Usually letters disks never change when standard work. However, this does not mean that they are fixed forever. Windows has built-in tools for changing letters. disks.

Figure 3: Circular saws cut very quickly and differ in automated configurations such as this circular saw in which a series of long tubes are fed into the cutting zone. Generally, the cost per square inch of cut material is less in a band saw. However, if you were to cut your circular saw blades, then the cost per square inch would be reduced with each sharpening.

Important considerations are the cost of operation and the cost per cut, as well as package preparation time if your raw material is not received in this form. Based on the volume and other factors mentioned, you can determine how long it will take for reduction and productivity cost savings to offset the initial investment.



Instruction

Regardless of your version Windows systems a sequence of actions aimed at changing the letters disks, will be the same. Through the "Start" menu or in another way, go to the "Control Panel".

Among the various options available for configuring the system, select the "Administration" icon and double-click to enter it. You will see different system management options that are responsible for certain settings. One of them will be "Computer Management". Open it.

A new window will appear in front of you, vertically divided into three columns. The last column lists the available actions that, to change the letter disks you won't need. The main columns - the first and second - contain the necessary information. In the first column, find the "Storage Devices" menu and expand it by clicking on the "+" sign to the left of it. In the list that opens, select "Disk Management".

In the middle column of the main window at the top you will see all installed hard drives and partitions into which they are divided. Below is a graphical representation of the structure of installed physical disks. At the same time, there can be several logical partitions on one physical disk, which will be graphically shown as one disk, divided into several parts located next to each other on one medium.

To change the letters, select the desired drive at the top and right-click on it. In the drop-down menu, select "Change drive letter or drive path ...". The "Change drive letter ..." window will open, in which you will be prompted to choose from three options: add, change or remove a letter. Select Edit.

In the next window, select the desired letter from the drop-down list. Please note that you will not be able to select letters disks, which are already involved in the system, and also it will not be possible to change the letter of the main system drive. Once selected, click OK. By changing the drive letter in this way, you will need to manually change the links to the programs and files located on it, since other programs and their shortcuts will not be able to find these files, accessing them at the same location.

Sources:

To open shop on sale disks You can rent a space or build your own. To start trading, you must obtain permission and register as an individual entrepreneur.



You will need

  • - documents of the entrepreneur;
  • - business plan;
  • - permission;
  • - a place for a shop.

Instruction

If you are planning to rent a space, please select suitable option, draw up a contract. Concluded for a period of more than 1 year, it is subject to registration with the FGRTS.

For self construction shop, contact the district administration with an application for the provision land plot. You can build both on rented and on your own land.

The administration will issue a resolution on the transfer of ownership of the land plot or will conclude a lease agreement with you, which is subject to state registration at the FGRC.

Make a business plan. Please contact the administration for approval. Based on your application, business plan, certificate of sole proprietorship, you will be issued a trade permit.

To build a store, you will need to obtain permission from the district department of architecture and urban planning. For architecture, you must submit an application, design, and sketch drawn up by a licensed architect.

After the approval of the issued act in the administration, in the fire department, in utility systems, you will be issued a building permit and a building passport will be issued, after which you can proceed to direct development.

After completion of construction, invite representatives of the SES, fire protection, a commission from the administration. You will receive an acceptance certificate.

Contact the BTI, write a request to call a technician. Based on the inspection of the building, you will be issued technical and cadastral documents. Obtain extracts from them, which will be required in the registration chamber.

Register the ownership of the store in the FGRTS.

The cost of a business project depends on the region in which you plan to open a store, since the price for renting a land plot, a permit for the right to trade, Construction Materials, equipment, varies significantly.

bring in necessary equipment, hire staff, conclude an agreement with disc suppliers and start trading.

Take discs for sale in licensed audio-video-sound recording studios. Selling unlicensed homemade products is strictly prohibited. If Rospotrebnadzor finds one in your store, you will be subject to a huge administrative fine. At the next check, the work of the store may be stopped for up to 9 months or a criminal case will be opened against the manager.

Disc, reciprocating, tape, chain - and this is not the whole list of saws on the market. How to determine which one you need

  • 1 of 1

On the picture:

Electric jigsaw

Universal saw. The jigsaw is perhaps the most popular and most democratic of all types of saws. They can really cut both in a straight line and in a curve, you can perform both quick rough cuts and neat ones without chips (depending on the installed blade). Jigsaw "too tough" wood materials (including chipboard, MFD, plywood), metals, thin steel parts, plastic, ceramics.
Even the simplest jigsaw will cut workpieces with a thickness of 60-70 mm, and powerful advanced models will master an array up to 150 mm thick. Good performance will provide a pendulum stroke. True, the jigsaw does not always provide ideal accuracy, because the file can be “taken away” to the side.



  • 1 of 1

On the picture:

Circular Saw

Sawing wood: precisely and quickly. The circular saw has a powerful motor, due to which it gives high performance. The disc provides a stable cutting angle, because such equipment does not bend like a jigsaw file. Circular saws are equipped with a parallel stop, and in addition they are well adapted to work with a guide that provides very accurate tool guidance. In terms of cutting depth, the circular is not able to compete with the jigsaw. Even the most powerful models can handle a workpiece with a maximum thickness of 80-86 mm, although there are exceptions. For sawing metal, some manufacturers produce a separate type of circular saws.

Varieties.

Chain Saw

Photo: Makita UC3020A electric chain saw.

Indispensable for the preparation of firewood. Tool for country house in a forest or a huge garden. Saws roughly, but very quickly and easily, therefore it is ideal option for felling trees, branches and harvesting firewood. Such a tool is often used in construction.
The chain saw comes in three versions. The chainsaw is the most mobile and most sought-after variety, the electric saw requires an outlet, and the few cordless saws are compact, self-contained, but require a battery charge.

reciprocating saw

"Rough" sleep. We can say that a reciprocating saw is a relative of a jigsaw, because they have a similar principle of operation. Only the "saber" saws large canvases and is designed for rough work (for example, dismantling wooden structures) where high accuracy is not required. This tool will be able to cut a lot: boards, beams, logs, steel profiles, corners and pipes, plastic parts, slate. Important quality: When sawing metal, the reciprocating saw does not produce sparks. But - alas - reciprocating saws are expensive and vibrate a lot. In Russia, they are not in high demand.

Band-saw

Photo: DeWALT DW738 band saw.

For wood or metal. Saws material with a ringed blade with teeth, which is worn on two pulleys. Such saws are found in the form of machines (for wood or metal), or in the form of manual machines for cutting metal and plastic.
Woodworking machines can perform precise straight or curved cuts. Here it is necessary to add that the cut is thin, that is, the minimum amount of material turns into sawdust. The band saw cuts metal without sparks.

Table saw

For carpenters. Such machines saw accurately and are easy to use, and therefore are in demand among carpenters. The workpiece is placed on the table, guided along the stop and cut with a disc. You can cut both along and across, and for sawing at an angle there is a separate adjustable stop with a scale. The disc can be tilted to the side.

Miter saw

For cross cutting of boards, laths, bars, platband. One of the varieties stationary saws. Designed for precise cross cutting with specified horizontal and vertical angles. These angles are adjusted by turning the table relative to the stop and tilting the "head" of the saw to the side. There are also combined "trimming" with the top table. They can perform straight longitudinal cuts. Another variety is miter saws with a broach, in which the “head” moves along the guide rods, so you can cut wide workpieces.



  • 1 of 1

On the picture:

Saw "alligator"

For carpenters and builders. Outwardly, such saws resemble chain saws, however, for the Alligators, the cutting equipment is not an endless chain, but two narrow blades. They are guided by a bar, which ensures a stable cut without blades pulling to the side. The teeth of the equipment move towards each other, while vibration is not felt during operation.

Photo: Black and Decker KS880EC electric hand saw.

"Alligators" are designed to solve carpentry and construction tasks, but not carpentry. A long bar makes it easier to work if you can’t reach the desired board with your hands (you can cut with the end of the bar). "Alligators" are less productive than chain saws, but safer. Available in various designs (for sawing wood, brick or aerated concrete).